I-BOSM -6025 I-Opposed-Head Boring Milling Machine
1. Izisetshenziswasebenzisa:
I-BOSM-6025 double-station, ikholomu eqondile ye-CNC ehamba phambili enekholomu ephindwe kabili eya ekhanda ukuya ekhanda umshini wokugaya iyithuluzi lomshini elikhethekile lezingxenye zokusebenza ezilinganayo zemishini yokwakha.Ithuluzi lomshini lifakwe ikholomu elikhethekile eligudlukayo kanye namasethi amabili ezinqama ezivundlile, ezingakwazi ukubona Ukubhoboza, ukugaya, ukucindezelwa nokunye ukucutshungulwa kwe-workpiece ngaphakathi kwebanga elisebenzayo lokushaywa, i-workpiece ingacutshungulwa endaweni ngesikhathi esisodwa (asikho isidingo ukuze uthole i-clamping yesibili), ukulayisha okusheshayo kanye nesivinini sokulayisha, isivinini sokumisa ngokushesha, ukunemba okuphezulu kokucubungula nokusebenza kahle kokucubungula.
2. Isakhiwo sezisetshenziswa:
2.1. Izingxenye eziyinhloko zethuluzi lomshini
Umbhede, ibhentshi lokusebenzela, amakholomu angakwesobunxele nakwesokudla, imishayo, amahhashi, izinqama nezinye izingxenye ezinkulu zonke zenziwe ngenhlaka yenhlaka, insimbi empunga yezinga eliphezulu engu-250, ifakwe emgodini wesihlabathi esishisayo→ukuguga kokudlidliza→ukuguga kwesithando somlilo esishisayo→ukuguga ukwenza imishini enzima→ ukuguga kokudlidliza→ukushisa kwesithando somlilo esishisayo→ukuguga ukudlidliza→ukuqeda, qeda ngokuphelele ukucindezeleka okungekuhle kwezingxenye, futhi ugcine ukusebenza kwezingxenye kuzinzile.Ithuluzi lomshini linemisebenzi efana nokugaya, ukubhora, ukubhola, ukucwila, ukuthepha, njll., futhi indlela yokupholisa ithuluzi ukupholisa kwangaphandle, Ithuluzi lomshini liqukethe izimbazo eziphakelayo ezi-6, ezingakwazi ukubona ukuxhumana kwe-4-eksisi kanye ne-6-eksisi eyodwa- isenzo.Kunamakhanda amandla angu-2.Isiqondiso se-axial sethuluzi lomshini kanye nekhanda lamandla kuboniswa esithombeni esingezansi.
2. 2Isakhiwo esiyinhloko sengxenye ye-axial transmission feed
2.2.1 X 1/X2 i-eksisi: Ikholomu ibuyelana ngobude eduze nomzila wesitimela wombhede ongashintshi .
Ukudluliswa kwe-X-axis: I-AC servo motor kanye nesinciphisi seplanethi esinembe kakhulu sisetshenziselwa ukushayela amakholomu amabili ngokudluliswa kwesikulufu sebhola ukuze kubonakale ukunyakaza komugqa we-X-eksisi.
Ifomu lesitimela esiqondisayo: beka izinsimbi ezimbili zomugqa ezinembayo ezinembayo.
2.2.2 I-eksisi ye-Y1: Ikhanda lamandla nenqama kufakwe ngokuqondile ohlangothini olungaphambili lwekholomu, futhi zibuyiselana kwesokunxele nakwesokudla eduze nomzila womhlahlandlela wekholomu.
I-Y1-axis transmission: I-AC servo motor isetshenziselwa ukushayela isikulufu sebhola ukushayela isihlalo ukuze sinyakaze, futhi ibone ukunyakaza komugqa we-eksisi ye-Y1.
Ifomu likajantshi wesitimela: 4 ojantshi bomugqa oqondile + inqama yesikwele kaloliwe eqinile ehlangene.
2.2.3 I-eksisi ye-Y2: Inqama yesibili yekhanda lamandla ifakwe ngokuqondile ohlangothini olungaphambili lwekholomu, futhi ibuyisela kwesokunxele nakwesokudla eduze kwesitimela somhlahlandlela wekholomu.
I-Y2-axis transmission: I-AC servo motor isetshenziselwa ukushayela isikulufu sebhola ukushayela isihlalo ukuze sinyakaze, futhi uqaphele ukunyakaza komugqa we-Y2- axis.
Ifomu likajantshi wesitimela: 4 ojantshi bomugqa oqondile + inqama yesikwele kaloliwe eqinile ehlangene.
2.2.4 I-axis ye-Z1: Isihlalo samandla esishelelayo sekhanda lamandla sifakwe sime sibheke ohlangothini olungaphambili lwekholomu yesokudla, futhi ibuyisela phezulu naphansi eduze kwesitimela somhlahlandlela.
Ukuhanjiswa kwe-Z1-axis: I-AC servo motor kanye nesinciphisi seplanethi esinembe kakhulu kusetshenziswa ukushayela inqama ukuze ihambe ngesikulufu sebhola ukuze ibone ukunyakaza komugqa we-Z1 -axis.
Ifomu likajantshi wesitimela: 2 amalayini angumhlahlandlela.
2.2.5 I-axis ye-Z2: Isihlalo sesihlalo sesilayidi sekhanda lamandla sifakwe sime sibheke ohlangothini olungaphambili lwekholomu yesokudla, futhi sibuyisela phezulu naphansi eduze kwesitimela somhlahlandlela.
Ukudluliselwa kwe-Z1-axis: I-AC servo motor kanye nesinciphisi seplanethi esinembe kakhulu sisetshenziselwa ukushayela inqama ukuhamba ngesikulufu sebhola ukuze ibone ukunyakaza komugqa we-Z2 -axis.
Ifomu likajantshi wesitimela: 2 amalayini angumhlahlandlela
Inhloko yamandla eyisicefe neyokugaya (okuhlanganisa nekhanda lamandla 1 no-2) iyinqama yesikwele esiyinhlanganisela, futhi isiqondiso esinyakazayo siqondiswa ama-rails angu-4 we-linear roller guide.Idrayivu isebenzisa i-AC servo motor ukushayela ukunemba kwesikulufa sebhola.Umshini ufakwe ibha yebhalansi ye-nitrogen., Yehlisa umthamo wokuthwala wekhanda lomshini kusikulufa kanye ne-servo motor.I-Z-axis motor ine-automatic brake function.Uma kwenzeka ukuphelelwa amandla, ibhuleki elizenzakalelayo lizobamba i-motor shaft ngokuqinile ukuze lingakwazi ukujikeleza.Lapho usebenza, lapho i-drill bit ingathinti i-workpiece, izodla ngokushesha;lapho i-drill bit ithinta i-workpiece, izoshintshela ngokuzenzakalelayo kokuphakelayo okusebenzayo.Lapho i-drill bit ingena ku-workpiece, izoshintsha ngokuzenzakalelayo ekubuyiseleni emuva ngokushesha;lapho ukuphela kwe-drill bit kushiya ucezu lokusebenza futhi ifinyelela indawo emisiwe, izothuthela endaweni elandelayo yembobo ukuze ibone ukujikeleza okuzenzakalelayo.Futhi ingabona imisebenzi yokubhoboza imbobo eyimpumputhe, ukugaya, ukukhwabanisa, ukuphulwa kwe-chip, ukususwa kwe-chip okuzenzakalelayo, njll., okuthuthukisa ukukhiqizwa kwabasebenzi.
Ikhanda lamandla enqama yesikwele elingu-500mm lisebenzisa iziqondiso ezilandelanayo esikhundleni sokufaka okuvamile ukuze kuthuthukiswe kakhulu ukunemba komhlahlandlela kuyilapho igcina ukuqina kwenqama eyisikwele.
2.3. Umsebenzi wokuqinisa i-hydraulic
2.4Ukususwa kwe-chip nokupholisa
Kukhona ama-spiral chain chain conveyor afakwe nhlangothi zombili ngaphansi kwebhentshi yokusebenza, futhi ama-chips angakhishelwa ngokuzenzakalelayo kusidluliseli se-chip ekugcineni ngezigaba ezimbili zamapuleti a-spiral kanye namaketango ukuze kutholakale ukukhiqizwa okuphucuzekile.Kunepompo yokupholisa ethangini lokupholisa le-chip conveyor, engasetshenziselwa ukupholisa kwangaphandle kwethuluzi ukuze kuqinisekiswe ukusebenza nempilo yesevisi yethuluzi, futhi okokupholisa kungagaywa kabusha.
3. Uhlelo olugcwele lokulawula izinombolo zedijithali:
3.1.Ngomsebenzi wokuphulwa kwe-chip, isikhathi sokuphulwa kwe-chip kanye nomjikelezo wokuphulwa kwe-chip kungasethwa kusixhumi esibonakalayo somshini womuntu.
3.2.Ngomsebenzi wokuphakamisa ithuluzi, ibanga lokuphakamisa ithuluzi lingasethwa kusixhumi esibonakalayo somshini womuntu .Uma ukucubungula kufinyelela kuleli banga , ithuluzi lizophakanyiswa ngokushesha, bese ama-chips aphonswa, bese eya phambili ngokushesha endaweni yokubhoboza futhi aguqulelwe ngokuzenzakalelayo ukusebenza.
3.3.Ibhokisi eliphakathi nendawo elilawula ukusebenza kanye neyunithi ephathwa ngesandla yamukela isistimu yokulawula izinombolo futhi ifakwe isixhumi esibonakalayo se-USB nesibonisi sekristalu esiwuketshezi se-LCD.Ukuze kube lula ukuhlela, ukugcinwa, ukuboniswa nokuxhumana, okusetshenziswa kubonwa kunemisebenzi efana nengxoxo yomshini womuntu, isinxephezelo samaphutha, ne-alamu ezenzakalelayo.
3.4.Imishini inomsebenzi wokuhlola kuqala nokuhlola kabusha indawo yembobo ngaphambi kokucubungula, futhi ukusebenza kulula kakhulu.
4.Ukugcoba okuzenzakalelayo
Ukunemba kwethuluzi lomshini amapheya kaloliwe womugqa wokunemba, amapheya wesikulufu sebhola anemba kanye namanye amapheya anyakazayo anembe kakhulu afakwe amasistimu okugcoba azenzakalelayo.Ipompo yokugcoba ezenzakalelayo ikhipha uwoyela ocindezelayo, futhi igumbi likawoyela we-lubricator lobuningi lingena emafutheni.Ngemuva kokuthi igumbi likawoyela ligcwaliswe ngamafutha, lapho ingcindezi yesistimu ikhuphukela ku-1.4-1.75Mpa, inkinobho yokucindezela ohlelweni ivaliwe, ipompo iyama, futhi i-valve yokukhipha imithwalo ngesikhathi esifanayo.Lapho umfutho kawoyela emgwaqeni wehla ngaphansi kuka-0.2Mpa, isigcobo somthamo siqala ukugcwalisa indawo yokugcoba bese siqedela ukugcwaliswa kwamafutha okukodwa.Ngenxa yokunikezwa okunembile kwamafutha omjovo wesilinganiso sikawoyela kanye nokutholwa kwengcindezi yesistimu, ukunikezwa kukawoyela kunokwethenjelwa, kuqinisekisa ukuthi kukhona ifilimu kawoyela ebusweni bepheya ngayinye ye-kinematic, ukunciphisa ukungqubuzana nokuguga, nokuvimbela umonakalo isakhiwo sangaphakathi esibangelwa ukushisa ngokweqile, ukuqinisekisa ukunemba nokuphila kwethuluzi lomshini.Uma kuqhathaniswa nepheya yesitimela sikamhlahlandlela oslayidayo, ipheya yesitimela esigingqikayo esetshenziswa kuleli thuluzi lomshini inochungechunge lwezinzuzo:
① Ukuzwela kokunyakaza okuphezulu, i-coefficient yokungqubuzana yesitimela somhlahlandlela incane, kuphela 0.0025-0.01, futhi amandla okushayela ehle kakhulu, okulingana kuphela no-1 womshini ojwayelekile./10.② Umehluko phakathi kokungqubuzana okuguquguqukayo nokumile mncane kakhulu, futhi ukusebenza kokulandelela kuhle kakhulu, okungukuthi, isikhawu sesikhathi phakathi kwesiginali yokushayela kanye nesenzo somshini sifushane kakhulu, esiza ekuthuthukiseni isivinini sokuphendula nokuzwela uhlelo lokulawula izinombolo.
③Ilungele ukunyakaza komugqa onesivinini esikhulu, futhi isivinini sayo esisheshayo cishe siphakeme ngokuphindwe ka-10 kunaleso samareyili omhlahlandlela.④ Ingakwazi ukubona ukunyakaza okungenazikhala futhi ithuthukise ukuqina kokunyakaza kwesistimu yemishini.⑤Ikhiqizwe abakhiqizi abangochwepheshe, inokunemba okuphezulu, ukuguquguquka okuhle nokulungisa kalula.
5.Ukuhlolwa kwe-laser ye-axis:
Umshini ngamunye we-Bosman ulinganiswa yi-laser interferometer yenkampani ye-RENISHAW e-United Kingdom ukuhlola ngokunembile futhi kunxeshezele iphutha le-pitch, ukuhlehla, ukunemba kokuma, ukuphinda ukunemba kokuma, njll., ukuze kuqinisekiswe ukunemba okuguquguqukayo, okumile kanye nokucubungula umshini .Ukuhlolwa kwe-Ballbar Umshini ngamunye usebenzisa ibha yebhola evela enkampanini yaseBrithani i-RENISHAW ukuze ulinganise ukunemba kwendingilizi yeqiniso kanye nokunemba komshini wejometri, futhi wenze ukuhlolwa kokusika okuyisiyingi ngesikhathi esifanayo ukuze kuqinisekiswe ukunemba komshini we-3D nokunemba okuyindilinga komshini.
6.Indawo yethuluzi lomshini:
6.1.Izidingo zendawo yokusetshenziswa kwezisetshenziswa
Ukugcina izinga elingaguquki lezinga lokushisa le-ambient kuyisici esibalulekile sokwenza imishini enembile.
(1) Isidingo sokushisa kwe-ambient esisebenzisekayo singu -10 ℃ ~ 35 ℃, lapho izinga lokushisa lendawo lingu-20 ℃, umswakama kufanele ube ngu-40 ~ 75%.
(2) Ukuze ugcine ukunemba okumile kwethuluzi lomshini ngaphakathi kwebanga elishiwo, izinga lokushisa elilungile le-ambient lidinga u-15°C kuya ku-25°C, kanye nomehluko wezinga lokushisa.
Akufanele idlule ±2°C/24h.
6.1.2.I-voltage yokuphakelwa kwamandla: izigaba ezi-3, 380V, phakathi kwebanga lokuguquguquka kwe-voltage ± 10%, imvamisa yokuphakelwa kwamandla: 50HZ.
6.1.3.Uma i-voltage endaweni yokusetshenziswa ingazinzile, ithuluzi lomshini kufanele lifakwe ugesi ozinzile ukuze kuqinisekiswe ukusebenza okuvamile kwethuluzi lomshini.
6.1.4.Ithuluzi lomshini kufanele libe nendawo ephansi enokwethenjelwa: intambo yaphansi iyintambo yethusi, ububanzi bocingo akufanele bube ngaphansi kuka-10mm², futhi ukumelana nokubeka phansi kufanele kube ngaphansi kuka-4 Ω.
6.1.5.Ukuze kuqinisekiswe ukusebenza okuvamile kwemishini, uma umoya ocindezelwe womthombo womoya awukwazi ukuhlangabezana nezidingo zomthombo womoya, kufanele ufakwe ethuluzini lomshini.
Engeza isethi yedivayisi yokuhlanza umthombo womoya (ukukhipha umswakama, ukwehlisa, ukuhlunga) ngaphambi komoya.
6.1.6.Gcina okokusebenza kude nelanga eliqondile, ukudlidliza nemithombo yokushisa, amajeneretha anemvamisa ephezulu, imishini yokushisela kagesi, njll., ukuze ugweme ukwehluleka kokukhiqiza ithuluzi lomshini noma ukulahlekelwa ukunemba kwethuluzi lomshini.
7.Tamapharamitha wezobuchwepheshe:
| Imodeli | 6025-6Z | |
| Icubungula usayizi wesiqeshana somsebenzi | Ubude × ububanzi × ubude (mm) | 6000×2300×2300 |
| Okuphakelayo okuphezulu kwe-Gantry | Ububanzi (mm) | 6800 |
| usayizi wedeski elisebenzayo | Ubude X Ububanzi (mm) | 3000*1000 =4 |
| Ukuhamba kwekholomu | Ikholomu iya emuva naphambili (mm) | 7000 |
| Izinqama ezimbili phakamisa phezulu naphansi | Ukushaywa kwenqama phezulu naphansi (mm) | 2500 |
| Isikhungo se-Spindle kuya kwebanga lendiza yetafula | 0-2500mm | |
|
Ikhanda lokubhola lenqama elivundlile amandla ikhanda elilodwa amabili
| Ubuningi (2) | 2 |
| I-spindle taper | I-BT50 | |
| Ububanzi bokubhoboza (mm) | Φ2-Φ60 | |
| Ukuthepha ububanzi (mm) | I-M3-M30 | |
| Isivinini se-spindle (r/min) | 30 ~ 5000 | |
| Amandla e-Servo spindle motor (kw) | 37*2 | |
| Ibanga lokuhamba kwesokunxele nakwesokudla phakathi kweziphetho ezimbili zokuphotha | 5800-6800mm | |
| Ukushaywa kwenqama kwesobunxele nakwesokudla (mm) | 500 | |
| Ukunemba kokuma kwe-Bidirectional | 300mm*300mm | ±0.025 |
| Ukunemba kokuma kokuphinda kabili kwezinhlangothi ezimbili | 300mm*300mm | ±0.02 |
| Ubukhulu bethuluzi lomshini | Ubude × ububanzi × ubude (mm) | Ngokwemidwebo (uma kukhona izinguquko enqubweni yokuklama, sizokwazisa) |
| Isisindo esiphelele (t) | 72T | |
