Umshini Wokugaya Oyisicefe We-BOSM -6025 Ophikisanayo

Isingeniso:

Sithumelele i-imeyili

Imininingwane Yomkhiqizo

1. Imishinisebenzisa:

I-BOSM-6025 enesiteshi esiphindwe kabili, ikholomu eqondile ye-CNC eshukumayo enekholomu ephindwe kabili ekhanda kuya ekhanda, umshini wokubhoboza nokugaya uyithuluzi lomshini elikhethekile lezingxenye zokusebenza ezilinganayo zemishini yokwakha. Ithuluzi lomshini lifakwe ikholomu ekhethekile eshukumayo kanye namasethi amabili ezinqama ezivundlile, ezingafeza ukubhoboza, ukugaya, ukubhoboza nokunye ukucubungula kwengxenye yokusebenza ngaphakathi kobubanzi bokushaywa okusebenzayo, ingxenye yokusebenza ingacutshungulwa endaweni ngesikhathi esisodwa (asikho isidingo sokubopha kwesibili), isivinini sokulayisha nokulayisha ngokushesha, isivinini sokubeka ngokushesha, ukunemba okuphezulu kokucubungula kanye nokusebenza kahle okuphezulu kokucubungula.

2. Isakhiwo semishini:

2.1. Izingxenye eziyinhloko zethuluzi lomshini

Umbhede, ibhentshi lokusebenza, amakholomu angakwesokunxele nakwesokudla, imishayo, izihlalo, izinqama nezinye izingxenye ezinkulu konke kwenziwa ngokubumba isihlabathi se-resin, i-grey iron 250 casting esezingeni eliphezulu, ifakwe emgodini wesihlabathi esishisayo→ukuguga kokudlidliza→ukuncibilikisa kwesithando esishisayo→ukuguga kokudlidliza→ukusebenza okunamandla→ukuguga kokudlidliza→ukuguga kokudlidliza→ukuqeda, ukususa ngokuphelele ukucindezeleka okungekuhle kwezingxenye, nokugcina ukusebenza kwezingxenye kuzinzile. Ithuluzi lomshini linemisebenzi efana nokugaya, ukubhoboza, ukubhoboza, ukucwilisa okuphambene, ukuthepha, njll., futhi indlela yokupholisa ithuluzi ukupholisa kwangaphandle, Ithuluzi lomshini liqukethe ama-axes okuphakelayo ayi-6, angafeza ukuxhumana kwe-4-axis kanye ne-6-axis single-action. Kunezinhloko zamandla ezimbili. Isiqondiso se-axial sethuluzi lomshini kanye nekhanda lamandla kuboniswe esithombeni esingezansi.

2. 2Isakhiwo esiyinhloko sengxenye yokuphakelwa kwe-axial transmission

I-axis engu-2.2.1 X 1/X2: Ikholomu ibuyelana ngobude eceleni komzila wokuqondisa wombhede oqinile.

Ukudluliselwa kwe-X-axis: I-AC servo motor kanye ne-high-precision planetary reducer zisetshenziselwa ukushayela amakholomu amabili ngokusebenzisa ukudluliselwa kwe-ball screw ukuze kufezwe ukunyakaza okuqondile kwe-X-axis.

Ifomu lesitimela sokuqondisa: beka imisele emibili yokuqondisa eqondile enamandla aphezulu.

2.2.2 I-axis Y1: Ikhanda lamandla kanye nenqama kufakwe ngokuqondile ohlangothini olungaphambili lwekholomu, bese kubuyela kwesobunxele nakwesokudla eceleni komzila wokuqondisa wekholomu.

Ukudluliselwa kwe-Y1-axis: Injini ye-AC servo isetshenziselwa ukushayela isikulufu sebhola ukushayela isihlalo ukuze sihambe, futhi kufezwe ukunyakaza okuqondile kwe-Y1-axis.

Uhlobo lwesitimela esiqondisayo: Izitimela eziqondisayo ezine eziqondile + i-ram yesikwele esiqinile esihlanganisiwe.

2.2.3 I-axis ye-Y2: I-ram yesibili yekhanda lamandla ifakwe ngokuqondile ohlangothini olungaphambili lwekholomu, futhi iphinda ihambisane kwesobunxele nakwesokudla eceleni kwereyili yomhlahlandlela wekholomu.

Ukudluliselwa kwe-Y2-axis: I-AC servo motor isetshenziselwa ukushayela isikulufu sebhola ukushayela isihlalo ukuze sihambe, futhi kufezwe ukunyakaza okuqondile kwe-Y2-axis.

Uhlobo lwesitimela esiqondisayo: Izitimela eziqondisayo ezine eziqondile + i-ram yesikwele esiqinile esihlanganisiwe.

2.2.4 I-axis ye-Z1: Isihlalo esishelelayo sekhanda lamandla sifakwe ngokuqondile ohlangothini olungaphambili lwekholomu yesokudla, futhi siphindela phezulu naphansi eceleni kwesitimela somhlahlandlela wekholomu.

Ukudluliselwa kwe-Z1-axis: I-AC servo motor kanye ne-planetary reducer enembile kakhulu kusetshenziselwa ukushayela i-ram ukuze idlule esikulufini sebhola ukuze kufezwe ukunyakaza okuqondile kwe-Z1-axis.

Ifomu lesitimela sokuqondisa: Isitimela sokuqondisa esiqondile esi-2.

2.2.5 I-axis ye-Z2: Isihlalo sesilayidi sekhanda lamandla sifakwe ngokuqondile ohlangothini olungaphambili lwekholomu yesokudla, futhi sibuyela phezulu naphansi eceleni kwesitimela somhlahlandlela wekholomu.

Ukudluliselwa kwe-Z1-axis: I-AC servo motor kanye ne-planetary reducer enembile kakhulu isetshenziselwa ukushayela i-ram ukuze idlule ku-screw yebhola ukuze kufezwe ukunyakaza okuqondile kwe-Z2-axis.

Ifomu lesitimela somhlahlandlela: Isitimela somhlahlandlela esiqondile esi-2

Ikhanda lamandla eliyisicefe neligayayo (kufaka phakathi ikhanda lamandla 1 no-2) liyi-ram yesikwele ehlanganisiwe, futhi indlela ehamba ngayo iqondiswa yizinqola ezine zokuqondisa eziqondile. Idrayivu isebenzisa i-AC servo motor ukushayela i-precision ball screw pair. Umshini ufakwe ibha yokulinganisela i-nitrogen. , Yehlisa umthamo wokuthwala wekhanda lomshini ku-screw kanye ne-servo motor. I-Z-axis motor inomsebenzi we-brake othomathikhi. Uma kwenzeka ugesi ungasebenzi, i-brake othomathikhi izobamba i-motor shaft ngokuqinile ukuze ingakwazi ukuzungeza. Uma isebenza, lapho i-drill bit ingathinti i-workpiece, izodla ngokushesha; lapho i-drill bit ithinta i-workpiece, izoshintshela ngokuzenzakalelayo ku-workpiece. Lapho i-drill bit ingena ku-workpiece, izoshintshela ngokuzenzakalelayo ku-fast rewind; lapho ukuphela kwe-drill bit ishiya i-workpiece futhi ifinyelela endaweni ebekiwe, izothuthela endaweni elandelayo yembobo ukuze ibone ukujikeleza okuzenzakalelayo. Futhi ingafeza imisebenzi yokubhoboza imbobo engaboni, ukugaya, ukuchoboza, ukuphuka kwe-chip, ukususwa kwe-chip othomathikhi, njll., okuthuthukisa umkhiqizo wabasebenzi.

Ikhanda lamandla le-500mm stroke compound square ram power head lisebenzisa iziqondiso eziqondile esikhundleni sezinto zokufaka zendabuko ukuze lithuthukise kakhulu ukunemba kokuqondisa ngenkathi ligcina ukuqina kwe-square ram.

2.3. Umsebenzi wokuqinisa u-hydraulic we-workpiece

2.4Ukususwa nokupholisa ama-chip

Kukhona ama-chip conveyor ajikelezayo nayisicaba afakwe ezinhlangothini zombili ngaphansi kwebhentshi lokusebenza, futhi ama-chip angakhishwa ngokuzenzakalelayo aye ku-chip conveyor ekugcineni ngezigaba ezimbili zama-spiral nama-chain plate ukuze kufezwe ukukhiqizwa okuphucukile. Kukhona iphampu yokupholisa ethangini lokupholisa le-chip conveyor, engasetshenziswa ukupholisa kwangaphandle kwethuluzi ukuqinisekisa ukusebenza nokuphila kwenkonzo yethuluzi, futhi i-coolant ingaphinde isetshenziswe.

3. Uhlelo lokulawula izinombolo oluphelele lwedijithali:

3.1. Ngomsebenzi wokuphuka kwama-chip, isikhathi sokuphuka kwama-chip kanye nomjikelezo wokuphuka kwama-chip kungasethwa esibonakalayo somshini womuntu.

3.2. Ngomsebenzi wokuphakamisa amathuluzi, ibanga lokuphakamisa amathuluzi lingabekwa esibonakalayo somshini womuntu. Lapho ukucubungula kufinyelela kuleli banga, ithuluzi lizophakanyiswa ngokushesha, bese ama-chip aphonswa, bese lidluliselwa phambili ngokushesha endaweni yokubhoboza bese liguqulwa ngokuzenzakalelayo libe umsebenzi.

3.3. Ibhokisi lokulawula ukusebenza eliphakathi nendawo kanye neyunithi ephathwayo isebenzisa uhlelo lokulawula izinombolo futhi ifakwe isikhombikubona se-USB kanye nesibonisi se-LCD liquid crystal. Ukuze kube lula ukuhlela, ukugcina, ukubonisa kanye nokuxhumana, isikhombikubona sokusebenza sinemisebenzi efana nengxoxo yomshini womuntu, isinxephezelo samaphutha, kanye ne-alamu ezenzakalelayo.

3.4. Imishini inomsebenzi wokuhlola kuqala nokuhlola kabusha indawo yembobo ngaphambi kokucutshungulwa, futhi ukusebenza kulula kakhulu.

4Ukuthambisa okuzenzakalelayo

Amabhangqa esitimela esiqondisa umugqa oqondile wethuluzi lomshini, amabhangqa ezikulufo zebhola eliqondile kanye namanye amabhangqa okunyakaza okunembile aphezulu afakwe izinhlelo zokugcoba ezizenzakalelayo. Iphampu yokugcoba ezenzakalelayo ikhipha uwoyela wokucindezela, kanti igumbi likawoyela lokugcoba elinobuningi lingena kuwoyela. Ngemva kokuba igumbi likawoyela ligcwele uwoyela, lapho ingcindezi yesistimu ikhuphukela ku-1.4-1.75Mpa, inkinobho yokucindezela ohlelweni ivaliwe, iphampu iyama, bese ivalvu yokukhulula ikhulula ngesikhathi esifanayo. Lapho ingcindezi kawoyela emgwaqweni yehla ngaphansi kuka-0.2Mpa, i-lubricator enobuningi iqala ukugcwalisa iphuzu lokugcoba futhi iqedele ukugcwaliswa kwamafutha okukodwa. Ngenxa yokuhlinzekwa kwamafutha okunembile kwe-injector yamafutha enobuningi kanye nokutholakala kwengcindezi yesistimu, ukuhlinzekwa kwamafutha kuthembekile, kuqinisekisa ukuthi kukhona ifilimu kawoyela ebusweni bebhangqa ngalinye le-kinematic, kunciphisa ukungqubuzana nokuguguleka, futhi kuvimbele umonakalo esakhiweni sangaphakathi esibangelwa ukushisa ngokweqile, ukuqinisekisa ukunemba nokuphila kwethuluzi lomshini. Uma kuqhathaniswa nebhangqa lesitimela esiqondisa umugqa oshelelayo, ibhangqa lesitimela esiqondisa umugqa ojikelezayo elisetshenziswa kuleli thuluzi lomshini linezinzuzo eziningi:

① Ukuzwela kokunyakaza okuphezulu, i-coefficient yokungqubuzana kwesitimela sokuqondisa esigoqekayo incane, ingu-0.0025-0.01 kuphela, futhi amandla okushayela ancishisiwe kakhulu, okulingana nomshini owodwa kuphela ojwayelekile. /10. ② Umehluko phakathi kokungqubuzana okuguquguqukayo nokungaguquki mncane kakhulu, futhi ukusebenza kokulandelela kuhle kakhulu, okungukuthi, isikhathi esiphakathi kwesignali yokushayela kanye nesenzo somshini sifushane kakhulu, okusiza ekuthuthukiseni isivinini sokuphendula kanye nokuzwela kohlelo lokulawula izinombolo.

③Ifanele ukunyakaza okuqondile ngesivinini esikhulu, futhi isivinini sayo esisheshayo siphakeme ngokuphindwe kayishumi kunesezinqola zokuqondisa ezishelelayo. ④ Ingenza ukunyakaza okungenazikhala futhi ithuthukise ukuqina kokunyakaza kohlelo lwemishini. ⑤Ikhiqizwe abakhiqizi abangochwepheshe, inokunemba okuphezulu, ukuguquguquka okuhle kanye nokugcinwa okulula.

5Ukuhlolwa kwe-axis laser:

Umshini ngamunye weBosman ulinganiswa yi-laser interferometer yenkampani i-RENISHAW e-United Kingdom ukuze kuhlolwe ngokunembile futhi kulungiswe iphutha le-pitch, i-backlash, ukunemba kokubeka, ukunemba kokubeka okuphindaphindiwe, njll., ukuqinisekisa ukuzinza okuguquguqukayo, okungaguquki kanye nokunemba kokucubungula komshini. Ukuhlolwa kwe-Ballbar Umshini ngamunye usebenzisa i-ballbar evela enkampanini yaseBrithani i-RENISHAW ukuze kulinganiswe ukunemba kwendilinga yangempela kanye nokunemba kwejiyometri yomshini, futhi kwenziwe izivivinyo zokusika eziyindilinga ngesikhathi esifanayo ukuqinisekisa ukunemba komshini we-3D kanye nokunemba okuyindilinga komshini.

6Indawo yamathuluzi omshini:

6.1. Izidingo zendawo yokusetshenziswa kwemishini

Ukugcina izinga lokushisa elihlala njalo kuyisici esibalulekile ekusetshenzisweni ngokunemba.

(1) Imfuneko yokushisa okuzungezile engasetshenziswa ingu-10 ℃ ~ 35 ℃, uma izinga lokushisa elizungezile lingu-20 ℃, umswakama kufanele ube ngu-40 ~ 75%.

(2) Ukuze kugcinwe ukunemba okungaguquki kwethuluzi lomshini ngaphakathi kobubanzi obubekiwe, izinga lokushisa elifanele kakhulu lidinga u-15°C kuya ku-25°C, kanye nomehluko wokushisa.

Akufanele kudlule ±2°C/amahora angama-24.

6.1.2. I-voltage yokunikezwa kwamandla: izigaba ezi-3, 380V, ngaphakathi kobubanzi bokuguquguquka kwe-voltage engu-±10%, imvamisa yokunikezwa kwamandla: 50HZ.

6.1.3. Uma i-voltage endaweni yokusetshenziswa ingazinzile, ithuluzi lomshini kufanele lifakwe ugesi ozinzile ukuqinisekisa ukusebenza okuvamile kwethuluzi lomshini.

6.1.4. Ithuluzi lomshini kufanele libe nesisekelo esithembekile: intambo yokumisa umhlabathi iyintambo yethusi, ububanzi bentambo akufanele bube ngaphansi kuka-10mm², futhi ukumelana nokumisa umhlabathi kufanele kube ngaphansi kuka-4 Ω.

6.1.5. Ukuze kuqinisekiswe ukusebenza okuvamile kwemishini, uma umoya ocindezelwe womthombo womoya ungakwazi ukuhlangabezana nezidingo zomthombo womoya, kufanele ufakwe ethuluzini lomshini.

Faka isethi yedivayisi yokuhlanza umthombo womoya (ukususa umswakama, ukususa amafutha, ukuhlunga) ngaphambi komoya.

6.1.6. Gcina imishini kude nokukhanya kwelanga okuqondile, imithombo yokudlidliza kanye nokushisa, amajeneretha asebenza ngesivinini esiphezulu, imishini yokushisela kagesi, njll., ukuze kugwenywe ukwehluleka kokukhiqiza amathuluzi omshini noma ukulahlekelwa ukunemba kwamathuluzi omshini.

7. Tamapharamitha ezobuchwepheshe:

Imodeli		6025-6Z
Usayizi womsebenzi wokucubungula	Ubude × ububanzi × ukuphakama (mm)	6000× 2300×2300
Okuphakelayo okuphezulu kwe-Gantry	Ububanzi (mm)	6800
usayizi wedeski lokusebenza	Ubude X Ububanzi (mm)	3000*1000 =4
Ukuhamba ngamakholomu	Ikholomu iya emuva naphambili (mm)	7000
Ukuphakamisa i-ram kabili phezulu naphansi	Ukushaywa kwe-ram phezulu naphansi (mm)	2500
Ukuphakamisa i-ram kabili phezulu naphansi	Ibanga lendiza ye-spindle phakathi nendawo kuya etafuleni	0-2500mm
Ikhanda lokubhoboza uhlobo lwe-ram oluvundlile ikhanda lamandla elilodwa ezimbili	Ubuningi (2)	2
	I-spindle taper	I-BT50
	Ububanzi bokubhoboza (mm)	Φ2-Φ60
	Ububanzi bokuthinta (mm)	I-M3-M30
	Isivinini se-spindle (r/min)	30~5000
	Amandla enjini ye-Servo spindle (kw)	37*2
	Ibanga lokuhamba kwesobunxele nesokudla phakathi kweziphetho ezimbili zokuphotha	5800-6800mm
	Ukushaywa kwenqama kwesobunxele nakwesokudla (mm)	500
Ukunemba Kokubeka Okubili	300mm*300mm	±0.025
Ukunemba kokubeka okuphindaphindayo okuqondiswa yizinhlangothi ezimbili	300mm*300mm	±0.02
Ubukhulu Bethuluzi Lomshini	Ubude × ububanzi × ukuphakama (mm)	Ngokusho kwemidwebo (uma kukhona izinguquko enkambisweni yokuklama, sizokwazisa)
Isisindo esiphelele (t)		72T