Isikhungo sokulungisa imishini esine-axis ezi-5 se-V5-1000A
Isikhungo Somshini Oqondile We-Axis Esihlanu
Isikhungo somshini we-V5-1000A esinama-axis amahlanu sisebenzisa isakhiwo se-gantry esiqinile esivaliwe futhi sihlonyiswe nge-spindle kagesi ejwayelekile, i-turntable ye-CNC eqondiswa ngqo enama-axis amabili kanye nomagazini wamathuluzi we-servo weketanga elivundlile. Singenza imishini yezingxenye eziyinkimbinkimbi ibe ngesivinini esikhulu, ngokunemba okuphezulu, futhi ephumelelayo. Sisetshenziswa kabanzi ekukhiqizweni okusha kwezimoto zamandla, ama-blisk ahlanganisiwe ezindiza, ama-impeller e-steam turbine, ama-mold neminye imikhiqizo.
1. Ukuhlelwa komshini sekukonke
Isikhungo somshini we-V5-1000A esinama-axis amahlanu sisebenzisa isakhiwo se-gantry esizinzile, ikholomu inamathele esisekelweni, ugongolo luhamba ngobude eceleni kwekholomu (isiqondiso sika-Y), ipuleti lesilayidi lihamba eceleni eceleni kogongolo (isiqondiso sika-X), kanye ne-headstock ihamba ngokuqondile eceleni kwepuleti lesilayidi (isiqondiso sika-Z). Ibhentshi lokusebenza lisebenzisa isakhiwo se-cradle esizithuthukisile, futhi izinkomba zokusebenza ezahlukahlukene sezifinyelele ezingeni elithuthukile lomhlaba wonke.
2. Uhlelo lokudla
Ama-axis e-X, Y, Z asebenzisa ukuqina okuphezulu kakhulu, iziqondiso eziqondile ze-roller ezinembayo ephezulu kanye nezikulufo zebhola ezisebenza kahle kakhulu, ngokungqubuzana okunamandla okuphansi nokungaguquguquki, ukuzwela okuphezulu, ukudlidliza okuphansi ngesivinini esiphezulu, akukho ukukhukhuleka ngesivinini esiphansi, ukunemba kokubeka okuphezulu, kanye nokusebenza kahle kakhulu kwe-servo drive.
Ama-servo motors e-X, Y, Z axis axhunywe ngezikulufo zebhola ezinembile kakhulu ngokusebenzisa izinciphisi ezinembile, ngokuphakelwa okuguquguqukayo, ukubeka endaweni efanele kanye nokunemba okuphezulu kokudlulisela.
I-Z-axis servo motor inomsebenzi webhuleki. Uma kwenzeka ugesi uphela, ingabamba ibhuleki ngokuzenzakalelayo ukuze ibambe umphini wemoto ngokuqinile ukuze ingakwazi ukuzungeza, okudlala indima ekuvikelweni kokuphepha.
3. I-spindle kagesi
I-spindle enenjini isebenzisa i-spindle enenjini ye-BT50 ethuthukiswe ngokwayo (i-spindle enenjini ye-HSKA100 ayikhethwa), futhi ukuphela kufakwe i-ring spray joint ukuze kuphole ithuluzi. Inezinzuzo zesivinini esiphezulu, ukunemba okuphezulu, impendulo enamandla ephezulu, njll., futhi ingafinyelela ukulawulwa kwesivinini okungenazinyathelo, i-encoder eyakhelwe ngaphakathi enembile kakhulu, ingafinyelela ukuma okuqondile okuqondile kanye nokuthinta okuqinile.
4. I-Turntable
I-turntable ye-dual-axis direct-drive cradle eyakhelwe ngokwayo ifakwe i-absolute encoder enembile kakhulu futhi ipholiswa yi-water cooler ekushiseni okulinganayo. Inezinzuzo zokuqina okuphezulu, ukunemba okuphezulu, kanye nokuphendula okuphezulu okuguquguqukayo. Ithebula lokusebenza lisebenzisa ama-T-slots angu-5-18mm radial, kanti umthwalo ovumelekile ungama-2000kg (usatshalaliswa ngokulinganayo)
5. Umagazini wamathuluzi
Umagazini wamathuluzi usebenzisa umagazini wamathuluzi e-BT50 ovundlile we-servo, ongamukela amathuluzi angu-30.
6. Uhlelo lokuphendula oluvaliwe ngokuphelele
Ama-axes aqondile e-X, Y, Z afakwe i-HEIDENHAIN LC195S i-absortal grating ruler; Amatafula ajikelezayo e-A kanye ne-C afakwe ama-encoder e-absortal value e-HEIDENHAIN RCN2310 ukuze kufezwe impendulo egcwele ye-closed-loop yama-axes okuphakelayo ama-5, okuqinisekisa ukuthi umshini unokunemba okuphezulu kanye nokugcinwa kokunemba okuphezulu.
7. Uhlelo lokupholisa kanye nolwe-pneumatic
Ifakwe ipompo enkulu yokupholisa egelezayo kanye nethangi lamanzi ukuze kuhlinzekwe ukupholisa okwanele kwamathuluzi nezinto zokusebenza. Ubuso bokugcina bekhanda bufakwe ama-nozzles okupholisa, angalawulwa yi-M code noma iphaneli yokulawula.
Ifakwe isibandisi samanzi sokupholisa izinga lokushisa elihlala likhona, ukuqinisekisa ukuthi i-electric spindle kanye ne-direct drive turntable zisesimweni esihle sokusebenza futhi zingasebenza kahle isikhathi eside.
Uhlelo lwe-pneumatic lusebenzisa izingxenye ze-pneumatic zokuhlunga, futhi luqaphela imisebenzi yokuhlanza nokuvuthela imbobo ye-spindle, luvikele uphawu lomoya lwe-spindle bearing, kanye nokuvuthela nokuhlanza i-grating ruler.
8. Uhlelo lokuthambisa oluphakathi
Ibhulokhi yesilayidi sereli yomhlahlandlela kanye ne-nut yesikulufu sebhola konke kugcotshwe ngamafutha amancane, futhi ukugcotshwa kunikezwa njalo nangobuningi ukuqinisekisa ukunemba nokuzinza kwesikulufu sebhola kanye nereli yomhlahlandlela.
9. Uhlelo lokuthambisa uwoyela negesi
I-spindle kagesi ifakwe idivayisi yokugcoba uwoyela negesi engenisiwe, engagcoba futhi ipholise ngokuphelele i-spindle. Inzwa inganikeza i-alamu yokugcoba engavamile, engaqinisekisa ngempumelelo ukuthi i-spindle ingasebenza kahle ngesivinini esikhulu isikhathi eside.
10. Uhlelo lokulinganisa umsebenzi
Lo mshini ufakwe i-probe yomsakazo i-Renishaw RMP60, esetshenziswa kanye ne-RMI receiver, imvamisa yokusebenza ingu-2400 MHz kuya ku-2483.5 MHz, ukuphindaphinda kokulinganisa ngendlela eyodwa kungaphansi noma kulingana ne-1um (isivinini sokulinganisa esingu-480mm/min, kusetshenziswa i-stylus engu-50mm), kanti izinga lokushisa lokusebenza elifanele lingu-5°C kuya ku-55°C.
11. Uhlelo lokulinganisa amathuluzi
Umshini ufakwe i-Renishaw NC4 laser tool setter, ukuphindaphindwa kokulinganisa kungu-±0.1um, kanti izinga lokushisa lokusebenza lingu-5°C kuya ku-50°C.
12. Umsebenzi wokulinganisa ngokunemba kwe-axis emihlanu
Umshini ufakwe ikhithi ye-Renishaw's AxiSet Check-Up Rotary Axis Line Checker, ehambisana nohlelo lokulinganisa umsebenzi i-RMP60, olwenza abasebenzisi bomshini bakwazi ukuhlola ngokushesha nangokunembile isimo se-rotary axes futhi bathole izinkinga ezibangelwa ukushintsha kwezinga lokushisa nomswakama, ukushayisana komshini noma izinkinga zokuguguleka, ungalungisa ngokushesha futhi uthole ukuhlolwa kokusebenza, ulinganise futhi uqaphe ukuthi imishini eyinkimbinkimbi ishintsha kanjani ngokuhamba kwesikhathi.
13. ukuvikelwa komshini
Umshini usebenzisa isembozo esivikelwe ngokuphelele esihlangabezana nezindinganiso zokuphepha ukuvimbela ukuchitheka kwe-coolant nama-chips, ukuqinisekisa ukusebenza okuphephile, futhi kube nokubukeka okuhle. Isiqondiso se-X somshini sifakwe isembozo esivikelwe, esingavikela ngempumelelo i-guide rail kanye ne-ball screw.
14. izimo zokusebenza komshini
(1) Ukunikezwa kwamandla: 380V±10% 50HZ±1HZ yamanje eshintshashintshayo yesigaba sesithathu
(2) Izinga lokushisa eliphakathi nendawo: 5℃-40℃
(3) Izinga lokushisa elihle kakhulu: 20℃±2℃
(4) Umswakama ohlobene: 20-75%
(5) Umfutho womthombo womoya: 6±1 ibha
(6) Ukugeleza komthombo womoya: 500 L/min
15. Ukwethulwa komsebenzi wohlelo lwe-CNC
Ukucushwa kwesistimu ye-Siemens 840Dsl.730 CNC
| Into
| Igama
| Amazwi
|
| Imisebenzi yesistimu | Ukulingana okuncane kwe-pulse | I-axis eqondile engu-0.001 mm, i-axis ejikelezayo engu-0.001° |
| Izinga lokuphakelayo ngomzuzu/uguquko | ||
| Ukudla kanye nokuhamba ngokushesha | ||
| Ukwehliswa kwezinga lokudla 0～120% | ||
| Umkhawulo wesivinini se-spindle | ||
| Ukusika isivinini okungaguquki kwe-Spindle | ||
| Ukuqapha i-Spindle | ||
| Ukweqa kwe-Spindle 50～120% | ||
| Isibonisi sesivinini se-Spindle | ||
| UFRAME | Qaphela ukuguqulwa kwesistimu okuhlelekile kanye nomshini wokusika i-bevel | |
| Ukushintsha uhlelo lokulinganisa oluqondile/olungaqondile | ||
| Umsebenzi wokubheka phambili noma umsebenzi wokubheka phambili | ||
| Isinxephezelo sephutha le-Lead screw pitch | ||
| Isinxephezelo Sephutha Lesistimu Yokulinganisa | ||
| Isinxephezelo Sephutha Le-Quadrant | ||
| Isinxephezelo sokubuyela emuva | ||
| Ukuphathwa kwamathuluzi | ||
| Ukucushwa Kwehadiwe | Inani lama-axes okulawula | X, Y, Z, A, C ama-axes amahlanu kanye ne-axis eyodwa eyinhloko |
| Ukulawula kanyekanye inani lezimbazo | Ukuxhumanisa kwe-X, Y, Z, A, C okune-axis ezinhlanu | |
| igama le-axis | X, Y, Z, A, C, SP | |
| imonitha | Isibonisi se-LCD esingu-15" esinombala, umbhalo wesibonisi ngesiShayina/isiNgisi | |
| Iphaneli yokusebenza | Ikhibhodi ye-CNC esebenza ngokugcwele ye-OP015 | |
| isikhombikubona sokuxhumana komshini womuntu | Ukucushwa okujwayelekile kwe-TCU | |
| Iphaneli yokulawula yomshini | Iphaneli yokulawula ye-SINUMERIK MCP 483C PN, okhiye abangu-50 bemishini abane-LED, abane-PROFINET, isikhombimsebenzisi se-Industrial Ethernet | |
| Iyunithi yokusebenza ephathwa ngesandla | ||
| Isixhumi esibonakalayo sekhibhodi esijwayelekile | ||
| Isixhumi esibonakalayo se-Ethernet | Kuhlanganiswe ku-NCU (umsebenzi wokuxhumana we-workshop ovulekile) | |
| Imbobo ye-USB | I-USB engu-3 x 0.5 A ehlanganiswe ku-TCU | |
| Uhlelo lwe-PLC | I-PLC317-3PN/DP | |
| Umsebenzi wokuguqulela | Ukumisa okwesikhashana okuphakelayo | |
| ukusika intambo | ||
| Ukusika ngasikhathi sinye | ||
| Ukuhlanganiswa okuqondile okunezixhumanisi ezintathu | ||
| Ukuhlanganiswa kwendilinga okubili okungahleliwe | ||
| Ukufakwa kwe-Helical | ||
| Ukuthepha / Ukuthepha Okuqinile | ||
| ukuhlela | Ukusonta/ukuzungeza ngokweqile | |
| umhleli wohlelo | Landela i-DIN66025 ejwayelekile, ngezici zokuhlela ulimi ezisezingeni eliphezulu | |
| Uhlelo oluphelele noma oluqhubekayo | ||
| I-variable yomsebenzisi, engalungiseka | ||
| Ukugxuma kohlelo namagatsha | ||
| uhlelo lwe-macro | ||
| Ukuhumusha nokujikeleza kwesistimu okuhleliwe | ||
| Ukuhlela kanye nokwenza imishini ngesikhathi esisodwa | ||
| Imiyalelo yohlelo yokubuyela endaweni yokubhekisela | ||
| Ukuhlela ama-contour kanye nokuhlela ama-canned cycle | ||
| Ukubukisa nokukala | ||
| ukukhetha indiza | ||
| Uhlelo lokuhlanganisa izinto zokusebenza | ||
| Umjikelezo wokubhoboza nokugaya osemathinini | ||
| I-offset engu-zero | ||
| vimba usesho | ||
| Ukusesha inombolo yohlelo | ||
| Ukuhlela ingemuva | ||
| ukuvikelwa kohlelo | ||
| Khetha uhlelo ngokwesiqondisi | ||
| Imisebenzi yezibalo kanye ne-trigonometric | ||
| Ukuqhathanisa kanye nokusebenza okunengqondo | ||
| Iphakheji yesofthiwe yokulungisa imishini enama-axis amahlanu | Ukuguqulwa kwama-axis amahlanu; isinxephezelo samathuluzi ama-axis amahlanu; umsebenzi wokujikeleza uzungeze isikhungo samathuluzi (RTCP) | |
| Umsebenzi wokuvikela ukuphepha | Imikhawulo yendawo yomshini ehlelwe | |
| Umsebenzi wokuhlola uhlelo | ||
| ukuma okuphuthumayo | ||
| Ukuqapha umkhawulo wesofthiwe | ||
| Ukuqapha i-contour | ||
| Ukutholwa kokushayisana kwe-contour | ||
| Ukuqapha okuqinile | ||
| Ukuqapha indawo | ||
| ukuqapha isivinini | ||
| Imikhawulo yendawo yokucubungula | ||
| umkhawulo we-torque | ||
| Imisebenzi yokuphepha Ukuqapha iwashi ukulinganisa amasekethe, ukushisa ngokweqile, ibhethri, i-voltage, inkumbulo, ukushintsha komkhawulo, ukuqapha ifeni | ||
| Indlela yokusebenza | OKUZENZAKALELAYO | |
| ukulungiswa kwe-JOG (ngesandla) | ||
| Ukusebenza kwesondo lesandla | ||
| Ukufakwa kwedatha ngesandla kwe-MDA | ||
| Ukuxilongwa kwe-NC kanye ne-PLC ngokubonisa umbhalo, isilondolozi sesikrini | ||
| ukusebenza kanye nokubonisa | Isibonisi somsebenzi wokuzihlola | Kufaka phakathi imodi ye-REF, imodi yokwenyuka (x1, x10, x100) |
| Isibonisi sendawo yamanje | ||
| Isibonisi sezithombe | ||
| isibonisi sohlelo | ||
| isibonisi sephutha lohlelo | ||
| Isibonisi sephutha lokusebenza | ||
| Isibonisi sesivinini sokusika sangempela | ||
| Isibonisi semenyu yesiShayina nesiNgisi | ||
| Isibonisi solwazi lwe-alamu | ||
| Amasethi amaningi emiyalelo ye-M-code | ||
| Sekela ukudluliswa kwedatha yebhasi le-PROFINET | ||
| ukuxhumana kwedatha | Imbobo ye-USB | Idatha ye-NC, idatha ye-PLC kanye nezinhlelo zisekelwa kudiski ye-U ukuze kutholakale idatha yokufaka neyokukhipha |
| Ukudluliswa kwedatha ye-Ethernet | Nge-interface ye-Ethernet |
Ipharamitha eyinhloko
| Into | Imininingwane | Iyunithi | |||
| ibhentshi lomsebenzi
| usayizi wedeski lokusebenza | φ1000×800 | mm | ||
| umthwalo omkhulu ovumelekile | 2000 | kg | |||
| Usayizi wesikhala se-T | 5×18 | 个×mm | |||
| ukucubungula ububanzi
| I-axis ka-X | 1150 | mm | ||
| I-axis engu-Y | 1300 | mm | |||
| I-axis ka-Z | 900 | mm | |||
| I-A-axis | -150～+130 | ° | |||
| I-axis ka-C | 360 | ° | |||
| Ibanga ukusuka ebusweni bokuphela kwe-spindle kuya etafuleni lomsebenzi | Ubuningi | 1080 | mm | ||
| Ubuncane | 180 | mm | |||
| I-Spindle
| Umgodi wekhoni | I-BT50 | |||
| Isivinini esilinganiselwe | 1500 | r/min | |||
| isivinini esiphezulu | 10000 | ||||
| I-torque yokukhipha i-S1/S6 | 191/236 | I-Nm | |||
| Amandla enjini ye-spindle S1/S6 | 30/37 | kW | |||
| I-axis
| hamba ngokushesha | I-axis ka-X | 25 | m/min | |
| I-axis engu-Y | 25 | ||||
| I-axis ka-Z | 25 | ||||
| Isivinini esiphezulu se-Turntable | I-A-axis | 15 | i-rpm | ||
| I-axis ka-C | 30 | i-rpm | |||
| Amandla enjini ye-axis ye-X/Y/Z | 3.1/4.4/2 | kW | |||
| Amandla enjini ye-A/C axis | 6.3 *2/ 9.4 | kW | |||
| I-A-axis | I-torque ekalwe | 4000×2 | I-Nm | ||
| I-axis ka-C | I-torque ekalwe | 3000 | I-Nm | ||
| izinga lokuphakela eliphezulu | X/Y/Z | 25 | m/min | ||
| Umoya opholile | 15/30 | i-rpm | |||
| Umagazini wamathuluzi
| Ifomu likamagazini wethuluzi | okuvundlile | |||
| indlela yokukhetha amathuluzi | Ukukhetha amathuluzi aseduze ngezindlela ezimbili | ||||
| Umthamo wamathuluzi kumagazini | 30 | T | |||
| Ubude obukhulu bethuluzi | 400 | mm | |||
| Isisindo esikhulu samathuluzi | 20 | kg | |||
| Ububanzi obukhulu bekhanda lomsiki | egcwele imimese | φ125 | mm | ||
| Ithuluzi elingenalutho eliseduze | φ180 | mm | |||
| isikhundla ukunemba | Izinga eliphezulu | GB/T20957.4（ISO10791-4） | |||
| I-axis X/axis Y/axis Z | 0.008/0.008/0.008 | mm | |||
| I-axis B / i-axis C | 8″/8″ | ||||
| phinda isikhundla ukunemba | I-axis X/axis Y/axis Z | 0.006/0.006/0.006 | mm | ||
| I-axis B / i-axis C | 6″/6″ | ||||
| Isisindo somshini | 33000 | kg | |||
| umthamo kagesi ophelele | 80 | I-KVA | |||
| usayizi wohlaka lomshini | 7420×4770×4800 | mm | |||
Uhlu Lokucushwa
Okujwayelekile
|
| 1. Izingxenye eziyinhloko (kufaka phakathi isisekelo, ikholomu, ugongolo, ipuleti lesilayidi, ibhokisi le-spindle) |
| 2. Uhlelo lokuphakela olune-axis ezintathu lwe-X, Y, Z | |
| 3. I-AC1000 yohlobo lwe-Cradle turntable | |
| 4. I-spindle kagesi | |
| 5. Uhlelo lokulawula ugesi (kufaka phakathi ikhabhinethi kagesi, imodyuli yamandla, imodyuli ye-servo, i-PLC, iphaneli yokusebenza, isibonisi, iyunithi ephathwa ngesandla, i-air conditioner yekhabhinethi kagesi, njll.) | |
| 6. Uhlelo lwe-hydraulic | |
| 7. Uhlelo lomoya | |
| 8. Uhlelo lokuthambisa oluphakathi | |
| 9. Isiqandisi samanzi | |
| 10. Isithuthi sama-chip, ithangi lamanzi, umqoqi wama-chip | |
| 11. Irula lokusika | |
| 12. Isembozo sokuvikela isitimela | |
| 13. isembozo sokuvikela somshini jikelele | |
| 14. Uhlelo lokulinganisa umsebenzi | |
| 15. Ithuluzi lokusetha amathuluzi | |
| 16. Umsebenzi wokulinganisa ngokunemba kwe-axis emihlanu | |
|
| 1. Isitifiketi sokuvumelana 1 2. Uhlu lokupakisha ikhophi eyi-1 3. Isethi eyodwa yencwadi yesandla yomshini (inguqulo ye-elekthronikhi) 4. idatha yokusekelayo yomshini isethi eli-1 (idiski ye-U) Incwadi yokuxilonga i-alamu engu-5.840D isethi eli-1 (inguqulo ye-elekthronikhi)/umhlahlandlela wokuxilonga ongu-828D ikhophi eli-1 (inguqulo ye-elekthronikhi) Incwadi yokusebenza yokugaya engu-6.840D ikhophi e-1 (inguqulo ye-elekthronikhi)/incwadi yokusebenza engu-828D ikhophi e-1 (inguqulo ye-elekthronikhi) Incwadi yokuhlela ye-840D ingxenye eyisisekelo engu-1 (inguqulo ye-elekthronikhi) / Incwadi yokuhlela ye-828D engu-1 (inguqulo ye-elekthronikhi) |
| Into | Imikhiqizo |
| Injini kanye nedrayivu ye-axis ye-X/Y/Z | I-Siemens, eJalimane |
| uchungechunge lwamandla | i-germany i-igus |
| ukuthwala izikulufo | I-Japan NSK/NACHI |
| Iziqondiso Eziqondile | ISchneeberg, eJalimane |
| Umagazini wamathuluzi | I-Okada |
| isinciphisi | I-STOBER, eJalimane |
| Ukuthambisa okuphakathi | I-Japan |
| Isikulufu sebhola | I-SHUTON, eSpain |
| Izingxenye Zomoya | I-SMC yaseJapan |
| Isithambisi-moya sekhabhinethi kagesi | IShayina |
| isiqandisi samanzi | IShayina |
| irula yegridi | I-HEIDENHAIN, eJalimane |
| Uhlelo lokulinganisa umsebenzi | I-Renishaw, e-UK |
| Uhlelo lokulinganisa amathuluzi | I-Renishaw, e-UK |
| Ama-Patrs anomshini | Imininingwane | Ubuningi |
| Insimbi yomshini womatrasi |
| Amasethi ayi-8 |
| Amabhawodi e-anchor |
| Amasethi ayi-8 |
| izindandatho | I-M30 | Izingcezu ezimbili |
| izindandatho | M36 | Izingcezu ezimbili |
| ama-suspenders |
| Isethi e-1 |
| Ukhiye ka-Allen | 10 | 1 |
| Ukhiye ka-Allen | 12 | 1 |
| Ukhiye ka-Allen | 14 | 1 |
| Ukhiye ka-Allen | 19 | 1 |
| Ukukhweza kwe-axis ka-Z |
| 1 |
| Ukukhweza kwe-X-axis |
| 1 |
| Ukulungiswa kwe-Y-axis |
| 1 |
Ngiyabonga Ngokunaka Kwakho!
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