Umshini Wokugaya Oyisicefe We-BOSM -5020-5Z Ophikisanayo

Umshini Wokugaya Obhidlizayo We-BOSM -5020-5Z Ophikisanayo Isithombe Esivelele

Isingeniso:

Sithumelele i-imeyili

Imininingwane Yomkhiqizo

1Ukusetshenziswa kwemishini:

I-BOSM-5020-5Z CNC workbench ephathekayo enamakholomu amabili ekhanda nekhanda ebhobozayo kanye nomshini wokugaya uwumshini okhethekile wemishini yobunjiniyela, izingcezu zomsebenzi ezilinganayo. Lo mshini ufakwe ibhentshi lomsebenzi elikhethekile elihambayo kanye namasethi amabili ezinqama ezivundlile, ezingafeza ukubhoboza, ukugaya, ukubhoboza kanye nokunye ukucubungula kwengxenye yokusebenza ngaphakathi kobubanzi bokushaywa okusebenzayo, ingxenye yokusebenza ingacutshungulwa endaweni ngesikhathi esisodwa (asikho isidingo sokubopha kwesibili), isivinini sokulayisha nokulayisha ngokushesha, isivinini sokubeka ngokushesha, ukunemba okuphezulu kokucubungula kanye nokusebenza kahle okuphezulu kokucubungula.

2Isakhiwo semishini:

2.1. Izingxenye eziyinhloko zoMshini

Umbhede, ibhentshi lokusebenzela, amakholomu angakwesobunxele nakwesokudla, imishayo, imishayo yokuxhumanisa i-gantry, ama-saddle, ama-ram, njll., konke kwenziwe ngokubumba isihlabathi se-resin, i-grey iron 250 casting esezingeni eliphezulu, ifakwe emgodini wesihlabathi esishisayo → ukuguga kokudlidliza → ukuncibilikisa isithando somlilo → ukuguga kokudlidliza → ukuncibilikisa ukuguga → ukuncibilikisa ukuguga → ukugaya okunamandla → ukuguga kokudlidliza → ukuncibilikisa ukuguga → ukuqeda, kususa ngokuphelele ukucindezeleka okungekuhle kwezingxenye, futhi kugcine ukusebenza kwezingxenye kuzinzile. Umbhede oqinile, amakholomu angakwesobunxele nakwesokudla, i-gantry, kanye nebhentshi lokusebenzela kuhamba; Umshini unokugaya, ukubhoboza Ukusika, ukubhoboza, ukucwilisa okuphambene, ukuthepha kanye neminye imisebenzi, indlela yokupholisa ithuluzi iwukupholisa kwangaphandle, Umshini uqukethe ama-axes okuphakelayo ama-5, angafeza ukuxhumana kwe-4-axis, isenzo esisodwa se-5-axis, amakhanda wamandla ama-2, i-axial yomshini kanye nekhanda lamandla kuboniswe esithombeni esingezansi.

2.2. Isakhiwo esiyinhloko sengxenye yokuphakelwa kwe-axial transmission

2.2.1. I-X-axis: Ithebula lokusebenza libuyelana eceleni eceleni komzila wokuqondisa wombhede oqinile.

Ukudluliselwa kwe-X-axis: I-AC servo motor kanye ne-high-precision planetary reducer zisetshenziselwa ukushayela i-worktable ngokusebenzisa ukudluliselwa kwe-ball screw ukuze kufezwe ukunyakaza okuqondile kwe-X-axis.

Ifomu lesitimela somhlahlandlela: beka imisele emibili yomhlahlandlela eqondile enamandla aphezulu

2.2.2.I-axis ye-Y1: Ikhanda lamandla kanye nenqama kufakwe ngokuqondile ohlangothini olungaphambili lwekholomu, bese kubuyela kwesobunxele nakwesokudla eceleni komzila wokuqondisa wekholomu.

Ukudluliselwa kwe-Y1-axis: Injini ye-AC servo isetshenziselwa ukushayela isikulufu sebhola ukushayela isihlalo ukuze sihambe, futhi kufezwe ukunyakaza okuqondile kwe-Y1-axis.

Ifomu lesitimela sokuqondisa: izingcezu ezi-4 zesitimela sokuqondisa esiqondile sohlobo lwe-45.

2.2.3.I-axis ye-Y2: I-ram yesibili yekhanda lamandla ifakwe ngokuqondile ohlangothini olungaphambili lwekholomu, futhi iphinda ihambisane kwesobunxele nakwesokudla eceleni komzila wokuqondisa wekholomu.

Ukudluliselwa kwe-Y2-axis: I-AC servo motor isetshenziselwa ukushayela isikulufu sebhola ukushayela ukunyakaza kwesihlalo ukuze kufezwe ukunyakaza okuqondile kwe-Y1-axis.

Ifomu lesitimela somhlahlandlela: izingcezu ezi-4 zesitimela somhlahlandlela esiqondile sohlobo lwe-45

2.2.4. I-axis ye-Z1: Isihlalo esishelelayo sekhanda lamandla sifakwe ngokuqondile ohlangothini olungaphambili lwekholomu yesokudla, futhi siphindela phezulu naphansi eceleni kwesitimela somhlahlandlela wekholomu.

Ukudluliselwa kwe-Z1-axis: I-AC servo motor kanye ne-planetary reducer enembile kakhulu kusetshenziselwa ukushayela i-ram ukuze idlule esikulufini sebhola ukuze kufezwe ukunyakaza okuqondile kwe-Z1-axis.

Ifomu lesitimela somhlahlandlela: Isitimela somhlahlandlela esiqondile esingu-2 65

I-axis engu-2.2.5.Z2: Isihlalo sesilayidi sekhanda lamandla sifakwe ngokuqondile ohlangothini olungaphambili lwekholomu yesokudla, futhi siphindela phezulu naphansi eceleni kwesitimela somhlahlandlela wekholomu.

Ukudluliselwa kwe-Z1-axis: I-AC servo motor kanye ne-planetary reducer enembile kakhulu isetshenziselwa ukushayela i-ram ukuthi idlule ku-screw yebhola ukuze kufezwe ukunyakaza okuqondile kwe-Z2-axis.

Ifomu lesitimela somhlahlandlela: Isitimela somhlahlandlela esiqondile esingu-2 65

Ikholomu yokukhipha i-HT250 esezingeni eliphezulu izingcezu ezimbili zemigqa yokuqondisa eqondile yohlobo lwe-65 esindayo

Ikhanda lamandla eliyisicefe neligayayo (kufaka phakathi ikhanda lamandla 1 no-2) liyi-ram yesikwele ehlanganisiwe, futhi indlela ehamba ngayo iqondiswa yizinqola ezine zokuqondisa eziqondile. Idrayivu isebenzisa i-AC servo motor ukushayela i-precision ball screw pair. Umshini ufakwe ibha yokulinganisela i-nitrogen. , Yehlisa umthamo wokuthwala wekhanda lomshini ku-screw kanye ne-servo motor. I-Z-axis motor inomsebenzi we-brake othomathikhi. Uma kwenzeka ugesi ungasebenzi, i-brake othomathikhi izobamba i-motor shaft ngokuqinile ukuze ingakwazi ukuzungeza. Uma isebenza, lapho i-drill bit ingathinti i-workpiece, izodla ngokushesha; lapho i-drill bit ithinta i-workpiece, izoshintshela ngokuzenzakalelayo ku-workpiece. Lapho i-drill bit ingena ku-workpiece, izoshintshela ngokuzenzakalelayo ku-fast rewind; lapho ukuphela kwe-drill bit ishiya i-workpiece futhi ifinyelela endaweni ebekiwe, izothuthela endaweni elandelayo yembobo ukuze ibone ukujikeleza okuzenzakalelayo. Futhi ingafeza imisebenzi yokubhoboza imbobo engaboni, ukugaya, ukuchoboza, ukuphuka kwe-chip, ukususwa kwe-chip othomathikhi, njll., okuthuthukisa umkhiqizo wabasebenzi.

Ikhanda lamandla le-500mm stroke compound square ram power head lisebenzisa iziqondiso eziqondile esikhundleni sezinto zokufaka zendabuko ukuze lithuthukise kakhulu ukunemba kokuqondisa ngenkathi ligcina ukuqina kwe-square ram.

2.3. Ukususwa kwe-chip nokupholisa

Kukhona ama-chip conveyor ajikelezayo nayisicaba afakwe ezinhlangothini zombili ngaphansi kwebhentshi lokusebenza, futhi ama-chip angathunyelwa ngokuzenzakalelayo ku-chip conveyor ekugcineni ngezigaba ezimbili zama-spiral nama-chain plate ukuze kufezwe ukukhiqizwa okuphucukile. Kukhona iphampu yokupholisa ethangini lokupholisa le-chip conveyor, engasetshenziswa ukupholisa kwangaphandle kwethuluzi ukuqinisekisa ukusebenza nokuphila kwenkonzo yethuluzi, futhi i-coolant ingaphinde isetshenziswe.

3. Uhlelo lokulawula izinombolo oluphelele lwedijithali:

3.1. Ngomsebenzi wokuphuka kwama-chip, isikhathi sokuphuka kwama-chip kanye nomjikelezo wokuphuka kwama-chip kungasethwa esibonakalayo somshini womuntu.

3.2. Ifakwe umsebenzi wokuphakamisa amathuluzi, ibanga lokuphakamisa amathuluzi lingabekwa esibonakalayo somuntu nomshini. Lapho ibanga selifinyelelwe, ithuluzi liphakanyiswa ngokushesha, bese ama-chip elahlwa, bese lithunyelwa ngokushesha endaweni yokubhoboza bese liguqulwa ngokuzenzakalelayo libe umsebenzi.

3.3. Ibhokisi lokulawula ukusebenza eliphakathi nendawo kanye neyunithi ephethwe ngesandla isebenzisa uhlelo lokulawula izinombolo futhi ifakwe isikhombikubona se-USB kanye nesibonisi se-LCD liquid crystal. Ukuze kube lula ukuhlela, ukugcina, ukubonisa kanye nokuxhumana, isikhombikubona sokusebenza sinemisebenzi efana nengxoxo yomuntu nomshini, isinxephezelo samaphutha, kanye ne-alamu ezenzakalelayo.

3.4. Imishini inomsebenzi wokuhlola kuqala nokuhlola kabusha indawo yembobo ngaphambi kokucutshungulwa, futhi ukusebenza kulula kakhulu.

4Ukuthambisa okuzenzakalelayo

Amabhangqa ezinqola zokuqondisa eziqondile zomshini, amabhangqa ezikulufo zebhola eziqondile kanye namanye amabhangqa okunyakaza okunembile aphezulu afakwe izinhlelo zokugcoba ezizenzakalelayo. Iphampu yokugcoba ezenzakalelayo ikhipha uwoyela wokucindezela, kanti igumbi likawoyela lokugcoba elinobuningi lingena kuwoyela. Ngemva kokuba igumbi likawoyela ligcwele uwoyela, lapho ingcindezi yesistimu ikhuphukela ku-1.4-1.75Mpa, inkinobho yokucindezela ohlelweni ivaliwe, iphampu iyama, bese ivalvu yokukhulula ikhulula ngesikhathi esifanayo. Lapho ingcindezi kawoyela emgwaqweni yehla ngaphansi kuka-0.2Mpa, i-lubricator enobuningi iqala ukugcwalisa iphuzu lokugcoba futhi iqedele ukugcwaliswa kwamafutha okukodwa. Ngenxa yokuhlinzekwa kwamafutha okunembile kwe-injector yamafutha enobuningi kanye nokutholakala kwengcindezi yesistimu, ukuhlinzekwa kwamafutha kuthembekile, kuqinisekisa ukuthi kukhona ifilimu kawoyela ebusweni bebhangqa ngalinye le-kinematic, kunciphisa ukungqubuzana nokuguguleka, futhi kuvimbele umonakalo esakhiweni sangaphakathi esibangelwa ukushisa ngokweqile. , ukuqinisekisa ukunemba nokuphila koMshini. Uma kuqhathaniswa nebhangqa lezinqola zokuqondisa ezishelelayo, i-rolling linear guide rail pair esetshenziswa kulo Mshini inezinzuzo eziningi:

①Ukuzwela kokunyakaza kuphezulu, i-coefficient yokungqubuzana kwe-rolling guide rail incane, ingu-0.0025 ~ 0.01 kuphela, futhi amandla okushayela ancishisiwe kakhulu, okulingana ne-1/10 yemishini evamile.

② Umehluko phakathi kokungqubuzana okuguquguqukayo nokungaguquki mncane kakhulu, futhi ukusebenza kokulandelela kuhle kakhulu, okungukuthi, isikhathi esiphakathi kwesignali yokushayela kanye nesenzo somshini sifushane kakhulu, okusiza ekuthuthukiseni isivinini sokuphendula kanye nokuzwela kohlelo lokulawula izinombolo.

③Ifanele ukunyakaza okuqondile ngesivinini esikhulu, futhi isivinini sayo esisheshayo siphakeme ngokuphindwe kayishumi kunesezinqola zokuqondisa ezishelelayo.

④ Ingenza ukunyakaza okungenazikhala futhi ithuthukise ukuqina kokunyakaza kohlelo lwemishini.

⑤Ikhiqizwe abakhiqizi abangochwepheshe, inokunemba okuphezulu, ukuguquguquka okuhle kanye nokugcinwa okulula.

5.Ukuhlolwa kwe-laser okune-axis ezintathu:

Umshini ngamunye weBosman ulinganiswa yi-laser interferometer yenkampani i-RENISHAW e-United Kingdom ukuze kuhlolwe ngokunembile futhi kulungiswe iphutha le-pitch, i-backlash, ukunemba kokubeka, ukunemba kokubeka okuphindaphindiwe, njll., ukuqinisekisa ukuzinza okuguquguqukayo, okungaguquki kanye nokunemba kokucubungula komshini. Ukuhlolwa kwe-Ballbar Umshini ngamunye usebenzisa i-ballbar evela enkampanini yaseBrithani i-RENISHAW ukuze kulinganiswe ukunemba kwendilinga yangempela kanye nokunemba kwejiyometri yomshini, futhi kwenziwe izivivinyo zokusika eziyindilinga ngesikhathi esifanayo ukuqinisekisa ukunemba komshini we-3D kanye nokunemba okuyindilinga komshini.

6Indawo yokusetshenziswa komshini:

6.1. Izidingo zendawo yokusetshenziswa kwemishini

Ukugcina izinga lokushisa elihlala njalo kuyisici esibalulekile ekusetshenzisweni ngokunemba.

(1) Izidingo zokushisa okuzungezile ezitholakalayo zingu-10°C kuya ku-35°C, uma izinga lokushisa elizungezile lingu-20°C, umswakama kufanele ube ngu-40% kuya ku-75%.

(2) Ukuze kugcinwe ukunemba okungaguquki koMshini ngaphakathi kobubanzi obubekiwe, izinga lokushisa elifanele kakhulu elifanele liyadingeka libe ngu-15°C kuya ku-25°C, futhi umehluko wokushisa akufanele udlule ±2°C/24h.

6.2. I-voltage yokunikezwa kwamandla: izigaba ezi-3, 380V, ngaphakathi kobubanzi bokuguquguquka kwe-voltage engu-±10%, imvamisa yokunikezwa kwamandla: 50HZ.

6.3. Uma i-voltage endaweni yokusetshenziswa ingazinzile, uMshini kufanele ufakwe ugesi ozinzile ukuqinisekisa ukusebenza okuvamile koMshini.

6.4. Umshini kufanele ube nesisekelo esithembekile: intambo yokumisa umhlabathi iyintambo yethusi, ububanzi bentambo akufanele bube ngaphansi kuka-10mm², futhi ukumelana nokumisa umhlabathi kufanele kube ngaphansi kuka-4 ohms.

6.5. Ukuze kuqinisekiswe ukusebenza okuvamile kwemishini, uma umoya ocindezelwe womthombo womoya ungakwazi ukuhlangabezana nezidingo zomthombo womoya, isethi yedivayisi yokuhlanza umthombo womoya (ukususa umswakama, ukususa amafutha, ukuhlunga) kufanele ifakwe ngaphambi kokungenisa umoya koMshini.

6.6. Gcina imishini kude nokukhanya kwelanga okuqondile, imithombo yokudlidliza kanye nokushisa, amajeneretha asebenza imvamisa ephezulu, imishini yokushisela kagesi, njll., ukuze kugwenywe ukwehluleka kokukhiqiza umshini noma ukulahlekelwa ukunemba komshini.

7Amapharamitha obuchwepheshe:

Imodeli		5020-5Z
Usayizi omkhulu wokucubungula umsebenzi	Ubude × ububanzi × ukuphakama (mm)	5000×2000×2500
Okuphakelayo okuphezulu kwe-Gantry	Ububanzi (mm)	2300
usayizi wedeski lokusebenza	Ubude X Ububanzi (mm)	5000*2000
Ukuhamba etafuleni	Ibhentshi lokusebenzela lihamba liye phambili naphambili (mm)	5000
Ukuphakamisa i-ram kabili phezulu naphansi	Ukushaywa kwe-ram phezulu naphansi (mm)	2500
Ikhanda lokubhoboza uhlobo lwe-ram oluvundlile ikhanda lamandla elilodwa nelibili	Ubuningi (2)	2

Ikhanda lokubhoboza uhlobo lwe-ram oluvundlile ikhanda lamandla elilodwa nelibili	I-spindle taper	I-BT50
	Isivinini se-spindle (r/min)	30~5000
	Amandla enjini ye-Servo spindle (kw)	37*2
	Ibanga eliphakathi kwezindawo ezisemaphethelweni empumulo yezinsika ezimbili (mm)	1500-2500mm
	Ukushaywa kwenqama eyodwa kwesobunxele nakwesokudla (mm)	500
	Ukushaywa kwesobunxele nakwesokudla kwe-double ram (mm)	1000
Ukunemba Kokubeka Okubili	300mm*300mm	±0.025
Ukunemba kokubeka okuphindaphindayo okuqondiswa yizinhlangothi ezimbili	300mm*300mm	±0.02
Isisindo esiphelele (t)	(cishe) 55	Isisindo esiphelele (t)