Isikhungo Somshini Oqondile We-5-Axis V5-700B

Isithombe Esivelele Sesikhungo Somshini Esiqondile Esine-5-Axis V5-700B

Isingeniso:

Sithumelele i-imeyili

Imininingwane Yomkhiqizo

Ukubuka konke

Isikhungo somshini we-V5-700 B esine-axis emihlanu sisebenzisa isakhiwo esiqinile esinomumo we-C, futhi sihlonyiswe nge-spindle kagesi, i-turntable ye-CNC eqhutshwa ngqo kanye nomagazini wamathuluzi njengejwayelekile, okungafeza ukucutshungulwa okusheshayo nokunembile kwezingxenye eziyinkimbinkimbi. Sisetshenziswa kabanzi ekucutshungulweni okuguquguqukayo nokusebenza kahle kwama-motor ezimoto ezintsha zamandla, ama-gearbox, izinjini, isikhunta, amadivayisi ezokwelapha e-robotic kanye neminye imikhiqizo.

Incazelo yemisebenzi nezici

1. Ukuhlelwa okuphelele kwethuluzi lomshini

Isikhungo somshini we-V5-700B esine-axis emihlanu sisebenzisa isakhiwo esiqinile esinomumo we-C, ikholomu inamathele embhedeni, ipuleti lesilayidi lihamba ngokuvundlile eceleni kwekholomu (isiqondiso se-X), isihlalo sesilayidi sihamba ngobude eceleni kwepuleti lesilayidi (isiqondiso se-Y), kanye ne-headstock ihamba ngokuvundlile eceleni kwesihlalo sesilayidi (isiqondiso se-Z). Ithebula elisebenzayo lisebenzisa isakhiwo se-straight-drive single-arm cradle esizithuthukisile, futhi izinkomba zalo zokusebenza ezahlukahlukene sezifinyelele ezingeni elithuthukile lomhlaba wonke.

2. Uhlelo lokuphakelayo

Izitimela zokuqondisa eziqondile ze-X, Y, Z-axis kanye nezikulufo zebhola zinokungqubuzana okuphansi okungaguquki nokuguquguqukayo, ukuzwela okuphezulu, ukudlidliza okuphansi ngesivinini esiphezulu, akukho ukukhasa ngesivinini esiphansi, ukunemba okuphezulu kokuma, kanye nokusebenza kahle kakhulu kwe-servo drive.

Ama-servo motors e-X, Y, Z-axis axhunywe ngqo nezikulufo zebhola ezinembe kakhulu ngama-coupling, anciphisa izixhumanisi eziphakathi, aqaphela ukudluliselwa okungenazikhala, ukudla okuguquguqukayo, indawo enembile, kanye nokunemba kokudluliselwa okuphezulu.

I-Z-axis servo motor inomsebenzi webhuleki. Uma kwenzeka ugesi uphela, ibhuleki lingabamba ngokuzenzakalelayo umgodi wemoto ngokuqinile ukuze lingakwazi ukuzungeza, okudlala indima yokuvikela ukuphepha.

3. I-spindle kagesi

I-spindle kagesi isebenzisa i-spindle kagesi esebenza kahle kakhulu ethuthukiswe ngokwayo (ilungelo lobunikazi lokusungula: 202010130049.4), futhi ingxenye yayo ifakwe ama-nozzles okupholisa ukupholisa ithuluzi. Inezinzuzo zesivinini esiphezulu, ukunemba okuphezulu, kanye nokuphendula okuphezulu okuguquguqukayo, futhi ingalawula isivinini ngaphandle kwesinyathelo. I-encoder eyakhelwe ngaphakathi enembile kakhulu ingakwazi ukuqondisa ukuma okuqondile kanye nokuthinta okuqinile.

4. Umagazini wamathuluzi

Umagazini wamathuluzi ediski usebenzisa umagazini wamathuluzi okulawula i-BT40, ongathwala amathuluzi angu-24.

5. I-Turntable

I-turntable ye-straight-drive cradle eyenzelwe yona ngokwayo (amalungelo obunikazi okusungula 202010409192.7, 202010408203.X, 2022109170252) ifakwe i-absolute encoder enembile kakhulu futhi ipholiswa yi-water cooler ekushiseni okulinganayo. Inezinzuzo zokuqina okuphezulu, ukunemba okuphezulu, kanye nokuphendula okuphezulu okuguquguqukayo. Ibhentshi lokusebenzela lisebenzisa ama-T-slots angu-8 14mm radial, anomthamo omkhulu womthwalo ongu-500kg (ovundlile) kanye no-300kg (ovundlile)

	Amandla alinganisiwe (kW)	I-torque ekalwe (Nm)	Isivinini esilinganiselwe (rpm)	I-torque ephezulu (Nm)	Isilinganiso samanje (A)
I-axis B	13.3	2540	50	4000	46.9
I-axis ka-C	3.7	700	50	1400	14

6. Uhlelo lokuphendula oluvaliwe ngokuphelele

Ama-axes aqondile e-X, Y, kanye ne-Z afakwe izikali ze-grating ze-HEIDENHAIN LC4 series absolute value grating; amatafula ajikelezayo e-B kanye ne-C afakwe ama-encoder e-angle e-HEIDENHAIN RCN2000 series absolute value ukuze kufezwe impendulo egcwele ye-axes ezi-5 zokuphakelayo, okuqinisekisa ukuthi ithuluzi lomshini linokunemba okuphezulu kanye nokugcinwa kokunemba okuphezulu.

7. Uhlelo lokupholisa kanye nolwe-pneumatic
Ifakwe isibandisi samanzi sokupholisa izinga lokushisa elihlala likhona ukuqinisekisa ukuthi i-electrical spindle kanye ne-direct drive turntable zisesimweni esihle sokusebenza futhi zingasebenza kahle isikhathi eside.

Uhlelo lwe-pneumatic luhlungwa yizingxenye ze-pneumatic ukuze kufezwe imisebenzi yokuhlanza nokuvunguza imbobo ethambile yomgodi oyinhloko, ukuvikelwa kokuvala umoya kwebhereyi yomgodi oyinhloko, kanye nokujika umagazini wamathuluzi kanye nesiphathi samathuluzi.

8. Uhlelo lokuthambisa oluphakathi
Ibhulokhi yesilayidi sereli yomhlahlandlela kanye ne-nut yesikulufu sebhola kusebenzisa idivayisi yokugcoba ephakathi nendawo enamafutha amancane, enikeza ukuthambisa okuvamile nokwanele ukuqinisekisa ukunemba nokuqina kwesikulufu sebhola kanye nereli yomhlahlandlela.

9. Uhlelo lokuthambisa uwoyela nomoya

I-spindle kagesi ifakwe idivayisi yokugcoba umoya kawoyela engenisiwe ukuze igcobe futhi ipholise i-spindle ngokugcwele. Inzwa ifakwe i-alamu yokugcoba okungavamile, okuqinisekisa ngempumelelo ukuthi i-spindle ingasebenza kahle ngesivinini esikhulu isikhathi eside.

10. Uhlelo lokulinganisa umsebenzi
Ithuluzi lomshini lifakwe i-HEIDENHAIN TS460 touch probe kanye ne-wireless signal receiver, engafakwa ku-spindle ngokusebenzisa uhlelo lokushintsha amathuluzi olusebenzisa isandla noma oluzenzakalelayo ukuze kufezwe imisebenzi yokuqondanisa i-workpiece, ukulinganisa i-workpiece kanye nokusetha iphuzu elisethiwe, futhi ukuphindaphinda kokulinganisa kungu-≤1um (isivinini sokuhlola singu-1 m/min), izinga lokushisa lokusebenza liyi-10°C kuya ku-40°C. I-HEIDENHAIN touch probe ivuselelwa yi-optical switch. I-stylus isebenzisa i-bearing enamaphuzu amathathu ukuqinisekisa indawo efanele yokukhululeka. Ayigugi ngesikhathi sokusetshenziswa, inokuphindaphinda okuqhubekayo futhi izinzile isikhathi eside.

11. Uhlelo lokulinganisa amathuluzi

Ithuluzi lomshini lifakwe ithuluzi lokusetha amathuluzi e-laser le-Renishaw NC4, ukuphindaphindwa kokulinganisa kungu-±0.1um, kanti izinga lokushisa lokusebenza lingu-5°C kuya ku-50°C.

12. Ukulinganiswa kokunemba kwe-axis ezinhlanu

Ithuluzi lomshini lihlonyiswe ngamabhola okulinganisa e-KKH avela ku-HEIDENHAIN, kanye nama-probe ochungechunge lwe-TS, ukuze kufezwe ukulinganiswa okunembile kwe-axis yokujikeleza kwamathuluzi omshini, kuncishiswe amaphutha ngesikhathi sokunyakaza kwamathuluzi omshini, futhi kufezwe ukunemba okuphezulu kanye nokuphindaphindeka okuphezulu.

13. Ukuvikelwa kwamathuluzi omshini

Ithuluzi lomshini lisebenzisa isembozo esivikelayo esihlangabezana nezindinganiso zokuphepha ukuvimbela i-coolant nama-chips ukuthi angachitheki, ukuqinisekisa ukusebenza okuphephile, futhi kube nokubukeka okuhle. Isiqondiso se-X sethuluzi lomshini sifakwe isivikelo sempi, esingavikela ngempumelelo i-guide rail kanye ne-ball screw.

14. Izimo zokusebenza zethuluzi lomshini

(1) Ukunikezwa kwamandla: 380V±10% 50HZ±1HZ AC enezigaba ezintathu

(2) Izinga lokushisa elizungezile: 5°C-40°C

(3) Izinga lokushisa elifanele: 22°C-24°C

(4) Umswakama ohlobene: 40-75%

(5) Umfutho womthombo womoya: ≥6 ibha

(6) Izinga lokugeleza komthombo wegesi: 500 L/min
15. Ukwethulwa komsebenzi wohlelo lwe-CNC

Uhlelo lwe-CNC lwe-HEIDENHAIN TNC640

(1) Inani lama-axes: kufika ku-24 control loops

(2) Inguqulo yesikrini sokuthinta enomsebenzi wokuthinta okuningi

(3) Okokufaka kohlelo: Uhlelo lwengxoxo lwe-Klartext kanye nohlelo lwekhodi ye-G (ISO)

(4) Uhlelo lwe-contour olungenama-FK: sebenzisa ulimi lwe-Klartext lohlelo lwengxoxo ukwenza uhlelo lwe-contour olungenama-FK ngokusekelwa kwezithombe

(5) Imijikelezo eminingi yokugaya nokubhoboza

(6) Isinxephezelo samathuluzi: isinxephezelo serediyasi yamathuluzi kanye nesinxephezelo sobude bamathuluzi. Umjikelezo we-probe

(7) Idatha yokusika: Ukubalwa okuzenzakalelayo kwesivinini sokuphotha, isivinini sokusika, ukudla nge-blade kanye nokudla ngendilinga ngayinye

(8) Isivinini sokucubungula i-contour esingaguquki: uma kuqhathaniswa nendlela yesikhungo samathuluzi / uma kuqhathaniswa nomphetho wamathuluzi

(9) Ukusebenza Okufanayo: Uhlelo olunesekelo lezithombe ngenkathi olunye uhlelo lusebenza

(10) Izinto ze-contour: umugqa oqondile/i-chamfer/indlela ye-arc/isikhungo sendilinga/i-radius yendilinga/i-arc exhunywe nge-tangentially/ikhona eliyindilinga

(11) Ukusondela nokusuka emigqeni: izindlela eziqondile noma eziqondile/ezidlula emithambekeni

(12) Ukugxuma kohlelo: i-subroutine/ukuphindaphinda kwe-program block/noma yiluphi uhlelo lungaba yi-subroutine

(13) Umjikelezo osemathinini: ukubhoboza, ukuthepha (ngohlaka lokuthepha oluntantayo noma olungenalo), umgodi ongunxande nowe-arc. Ukubhoboza nge-peck, ukuxosha, ukubhoboza, ukubheka amabala, ukubhoboza amabala. Ukugoba imicu yangaphakathi neyangaphandle. Ukugoba izindawo ezisicaba nezithambekele. Ukucutshungulwa okuphelele kwamaphakethe angunxande nayindilinga, ama-bos angunxande nayindilinga. Ukugoba nokuqeda imijikelezo yemigoqo eqondile neyindilinga. Amaphuzu e-array ezindilinga nasemigqeni. Iphuzu le-array: Ikhodi ye-QR. Uchungechunge lwe-contour, iphakethe le-contour. Umgoqo we-contour wokugaya i-trochoidal. Umjikelezo wokuqopha: qopha umbhalo noma izinombolo emgqeni oqondile noma i-arc.

(14) Ukuguqulwa kokuxhumanisa: ukuhumusha, ukujikeleza, ukwenza isibuko, ukukala (i-axis ethile).

(15) Uhlelo oluguquguqukayo lwepharamitha ye-Q: umsebenzi wezibalo, ukusebenza okunengqondo, ukusebenza kwama-parenthesis, inani eliphelele, i-þ engaguquki, ukuphika, inombolo ephelele noma idesimali, umsebenzi wokubala indilinga, umsebenzi wokucubungula umbhalo.

(16) Izinsiza zokuhlela: isibali. Uhlu lwazo zonke imilayezo yamaphutha yamanje. Umsebenzi wosizo olubucayi kumongo wemilayezo yamaphutha. Umhlahlandlela we-TNC: uhlelo losizo oluhlanganisiwe; i-TNC 640 ibonisa ulwazi ngqo kusuka encwadini yomsebenzisi. Ukusekelwa kwezithombe zohlelo lomjikelezo. Amabhulokhi okuphawula namabhulokhi amakhulu ezinhlelweni ze-NC.

(17) Ukutholwa kolwazi: sebenzisa ngqo isikhundla sangempela ohlelweni lwe-NC.

(18) Ihluzo zokuqinisekisa uhlelo: Ukulingiswa kwehluzo kwemisebenzi yomshini kungenziwa ngisho noma olunye uhlelo lusebenza. Ukubuka okuphezulu/ukubukwa okunezinhlangothi ezintathu/ukubukwa kwestiriyo, kanye nendiza yokucubungula ethambekele/umdwebo womugqa we-3-D. Ukukala kwendawo.

(19) Ukusekelwa kwehluzo zokuhlela: Ngisho noma olunye uhlelo lusebenza, ihluzo (umdwebo wokulandelela umbhalo wesandla we-2-D) wengxenye yohlelo lwe-NC lokufaka zingaboniswa kwimodi yokusebenza yokuhlela uhlelo.

(20) Uhlelo olusebenzisa ihluzo: ukulingisa ihluzo ngesikhathi sangempela ngenkathi kusetshenziswa uhlelo lokugaya. ukubuka okuphezulu/ukubukwa okuthathu/ukubukwa kwe-stereo.

(21) Isikhathi sokucubungula: Bala isikhathi sokucubungula kwimodi yokusebenza "yokuqalisa kokuhlola". Ibonisa isikhathi samanje sokucubungula kwimodi yokusebenza "Yokuqalisa Kohlelo".

(22) Buyela ku-contour: bonisa isikhathi samanje sokucubungula kwimodi yokusebenza "yokusebenza kohlelo". Ukuphazamiseka kohlelo, ukuphuma nokubuyela ku-contour.

(23) Ukuphathwa kwamaphuzu asethiwe kusengaphambili: ithebula lokulondoloza noma yiliphi iphuzu elisethiwe kusengaphambili.

(24) Ithebula lomsuka: amathebula amaningi omsuka, asetshenziselwa ukulondoloza umsuka ohlobene wento yokusebenza.

(25) Imishini ye-3-D: Ukulawula Ukunyakaza kwe-Jerk Ebushelelezi Esezingeni Eliphezulu

(26) Isikhathi sokucubungula amabhlogo: 0.5 ms

(27) Isixazululo sokufaka kanye nesinyathelo sokubonisa: 0.1 μm

(28) Umjikelezo wokulinganisa: ukulinganiswa kweprobe. Isinxephezelo esenziwe ngesandla noma ngokuzenzakalelayo sokungahambisani kahle kwezingxenye zomsebenzi. Setha amaphuzu asethiwe ngesandla noma ngokuzenzakalelayo. Ithuluzi kanye nezingxenye zomsebenzi kungalinganiswa ngokuzenzakalelayo.

(29) Isinxephezelo sephutha: iphutha le-axis eliqondile nelingaqondile, ukujikijela emuva, i-engeli ebukhali ebuyela emuva yokunyakaza okujikelezayo, iphutha elibuyela emuva, ukwanda kokushisa. ukujikijela okungaguquki, ukujikijela okushelelayo.

(30) Isixhumi sedatha: RS-232-C/V.24, kufika ku-115 kbit/s. Isixhumi sedatha esinwetshiwe sephrothokholi ye-LSV2, sebenzisa isofthiwe ye-HEIDENHAIN TNCremo noma ye-TNCremoPlus ukuze usebenzise i-TNC kude ngalesi sixhumi sedatha. Isixhumi esibonakalayo esingu-2 x Gigabit Ethernet 1000BASE-T. Amachweba e-USB angu-5 x (ichweba elilodwa langaphambili le-USB 2.0, amachweba angu-4 e-USB 3.0).

(31) Ukuxilongwa: Amathuluzi okuxilonga azimele okuxazulula izinkinga ngokushesha nangokulula.

(32) Isifundi se-CAD: bonisa amafayela efomethi ye-CAD ajwayelekile.

Ipharamitha eyinhloko

Into		Iyunithi	Ipharamitha
Ithebula Lokusebenza	Ububanzi betafula elisebenzayo	mm	Φ700
	Umthwalo ophezulu ovundlile	kg	500
	Umthwalo ophezulu oqondile	kg	300
	Isikhala se-T	mm	8×14
Ububanzi bokucubungula	Ibanga phakathi kobuso bokuphela kwe-spindle kanye nobuso bokuphela kwetafula elisebenzayo (Ubuningi)	mm	600
	Ibanga phakathi kobuso bokuphela kwe-spindle kanye nobuso bokuphela kwetafula elisebenzayo (Min)	mm	150
	I-axis ka-X	mm	700
	I-axis engu-Y	mm	550
	I-axis ka-Z	mm	450
	I-axis B	°	-35~+110
	I-axis ka-C	°	360
I-Spindle	I-Taper	I-BT40	I-BT40
	Isivinini esilinganiselwe	i-rpm	2000
	Isivinini esiphezulu	i-rpm	15000
	I-torque yokukhipha i-S1/S6	I-Nm	72/88
	Amandla enjini ye-spindle S1/S6	KW	15/18.5
I-axis	Isivinini sokuhamba ngokushesha se-axis X	m/min	36
	I-Y axis Isivinini sokuhamba ngokushesha	m/min	36
	Isivinini sokuhamba ngokushesha se-axis Z	m/min	36
	Isivinini esiphezulu se-axis B	i-rpm	80
	Isivinini esiphezulu se-axis C	i-rpm	80
	Amandla enjini ye-axis ye-X/Y/Z	Kw	3.6/3.6/2
	Amandla enjini ye-B/C axis	Kw	13.3 / 3.7
	I-torque ekalwe nge-axis ye-B/C	I-Nm	2540/700
Umagazini wamathuluzi	Uhlobo		Uhlobo lwediski
	Indlela yokukhetha amathuluzi		Ukukhetha amathuluzi aseduze aseduze kwezinhlangothi ezimbili
	Umthamo	T	30
	Ubude obukhulu bethuluzi	mm	300
	Isisindo esiphezulu samathuluzi	kg	8
	Ububanzi obukhulu bediski yokusika (Ithuluzi Eligcwele)	mm	φ80
	Ububanzi obukhulu bediski yokusika (Ithuluzi elingenalutho eliseduze)	mm	φ150
Ukunemba	Izindlela zokuphoqelela		I-GB/T20957.4 (ISO10791-4)
	Ukunemba kokubeka (X/Y/Z)	mm	0.008/0.008/0.008
	Ukunemba kokubeka (B/C)		7″/7″
Ukunemba kokubekwa okuphindaphindiwe	I-axis X/axis Y/axis Z	mm	0.006/0.006/0.006
Ukunemba kokubekwa okuphindaphindiwe	I-B-axis/C-axis		5″/5″
Isisindo		kg	8000
Umthamo		I-KVA	45

Uhlu Lokucushwa Okujwayelekile

Cha.	Igama
1	Izingxenye eziyinhloko (kufaka phakathi umbhede, ikholomu, ipuleti lesilayidi, isihlalo sesilayidi, i-headstock)
2	Uhlelo lokuphakela olune-axis ezintathu lwe-X, Y, Z
3	I-Single Arm Cradle Turntable BC630
4	I-spindle kagesi BT40
5	Uhlelo lokulawula ugesi (kufaka phakathi ikhabhinethi kagesi, imodyuli yokunikezwa kwamandla, imodyuli ye-servo, i-PLC, iphaneli yokusebenza, isibonisi, iyunithi ephathwa ngesandla, i-air conditioner yekhabhinethi kagesi, njll.)
6	Isikali sokugawula: HEIDENHAIN
7	Uhlelo lwe-hydraulic
8	Uhlelo lomoya
9	Uhlelo lokuthambisa oluphakathi
10	Uhlelo lokuthambisa uwoyela nomoya
11	Umthuthi we-chip, ithangi lamanzi, umqoqi we-chip: RAL7021 grey omnyama
12	Isiqandisi samanzi
13	Idivayisi yokulinganisa umsebenzi: HEIDENHAIN TS460
14	Ithuluzi lokusetha amathuluzi: Renishaw NC4
15	Ukulinganiswa kokunemba kwe-axis ezinhlanu: HEIDENHAIN KKH
16	Unogada wesitimela
17	Isembozo sokuvikela sethuluzi lomshini
18	Ngokusekelwe endaweni eyodwa yokusebenzisa isofthiwe yokucubungula ngemuva kwe-HPMILL, bopha ikheli lekhompyutha
19	Umsebenzi wesinxephezelo sokwandiswa kokushisa kwe-Spindle