Isikhungo Sokushintshwa Kwemishini ye-CNC esine-axis ezi-5 esivundlile i-TKG1600

I. Isakhiwo Esiqinile Kakhulu

Umshini usebenzisa isikhungo esiphansi samandla adonsela phansi, ukwakheka komzimba okuhlanganisiwe, okuqinisekisa ukuzinza kwesakhiwo. Uma uhlanganiswe neziqondiso ezinkulu eziqondile kanye nezisekeli eziningi ezishelelayo, kuthuthukisa kakhulu ukuqina kokusika kanye nokuzinza okuguquguqukayo.

Ama-axis e-X/Y/Z asebenzisa izikulufo zebhola eziholayo kakhulu, afinyelela indawo esheshisa kakhulu kanye nokunemba okuqhubekayo.

II. Ukusebenza Kokunyakaza Okusheshayo Nokusebenza Kahle Kakhulu

Ijubane lokuhamba ngokushesha le-axis ye-XYZ lifinyelela ku-60 m/min, kanti ukushintsha kwamathuluzi kuthatha imizuzwana emi-5 kuphela.

Uhlelo lwemagazini yamathuluzi oluqhutshwa yi-servo lungakhetha kusengaphambili ithuluzi elilandelayo ngesikhathi sokulungisa, okuvumela ukuzibandakanya okuqondile ngaphandle kokulinda futhi kunciphise isikhathi sokunganciphisi.

Ngesikhathi sokushintsha kwamathuluzi okuphotha, izimbazo zesine nezesihlanu zifakwa kusengaphambili ngokuvumelana, okuvumela ukuthi imishini iqhubeke ngokushesha ngemva kokushintsha kwamathuluzi, okufeza ukubekwa okusheshayo kanye nemijikelezo emifushane yomshini.

Ukuphakelwa okusheshayo kanye nokushintsha amathuluzi okuhlakaniphile kusebenza ndawonye ukuthuthukisa kakhulu ukusebenza kahle komjikelezo womshini.

III. Uhlelo Lokuphamba Olusekela Kabili

Ithuluzi lomshini lifakwe isakhiwo se-HSK-A100 sokuxhumanisa okubili, esinejubane eliphezulu elingu-10,000 rpm kanye ne-torque ephezulu engu-320 N·m.

Isakhiwo se-spindle esihlanganisiwe sicindezela ngempumelelo ukuguqulwa kokushisa nokudlidliza, siqinisekisa ukunemba okuzinzile kanye nokuphela kobuso okuhle kakhulu ngesivinini esiphezulu.

Umklamo wokuxhumana okubili unikeza ukuqina okuhle kakhulu ngesikhathi sokusika okunzima, kunciphisa isikhathi somshini wokugaya futhi kwandise impilo ye-spindle kanye namathuluzi.

Uhlelo lokulawula i-thermostatic olujikelezayo olwakhelwe ngaphakathi eringini engaphandle ye-spindle luhlala lukhipha ukushisa, luvimbele ukukhukhuleka kokushisa futhi lugcine ukunemba okuphezulu.

IV. Uhlelo Lokupholisa Oluhlakaniphile

Isipholisi esinomfutho ophezulu sifafazwa ngokunembile kusukela emgodini ophakathi we-spindle kuya emphethweni wethuluzi, okufeza ukupholisa okuphumelelayo nokususwa kwama-chip ngokushesha.

Uhlelo lunezilungiso zokuzwa ingcindezi, lulungisa ngokuzenzakalelayo ingcindezi (ibanga elingahlelwa 30–70 kg/cm²) ngokusekelwe ezinguqukweni zamathuluzi nendlela, lugcina ingcindezi yephoyinti lokusika engaguquki.

Uma ihlanganiswe nesistimu yokujikeleza kwe-thermostatic ye-spindle, wonke umshini uhlala unembile futhi uzinzile ngisho nangaphansi kokusebenza okusheshayo isikhathi eside, okwandisa kakhulu isikhathi sokuphila kwamathuluzi kanye ne-spindle.

V. I-Large-Stroke Five-AxisNgesikhathi esisodwaIsakhiwo

Isebenzisa umklamo wetafula eliphansi, onekhanda elijikelezayo kabili, inikeza isikhala esanele somshini wokugaya: ububanzi obukhulu bokujikeleza umsebenzi ongu-1600 mm, ukuphakama komshini ongu-550 mm, ububanzi bokuthambekela -140° kuya ku-+20°, kanye nomthamo omkhulu womthwalo wetafula ongu-1000 kg.

I-A-axis isebenzisa uhlelo lwe-dual-motor, dual-brake, oluhlinzeka nge-torque enamandla yokubhuleka, indawo eqondile, kanye nokumelana ngempumelelo ne-counter-torque ekusikeni okunzima.

I-C-axis ifakwe isakhiwo segiya le-roller worm esinokunemba okuphezulu, esifinyelela ukungabikho kokuphazamiseka kanye nomthamo omkhulu womthwalo, okuqinisekisa ngokuphelele ukunemba komshini wokusebenza ohambisanayo we-five-axis.

VI. Ukuzenzakalela kanye Nokuthembeka

Ithebula lokusebenza lihlanganisa i-rotary joint eneziteshi ezingu-12 eneziteshi ze-pneumatic-hydraulic, okuvumela imisebenzi ezenzakalelayo njengokubopha okuzenzakalelayo, ukulawula umnyango okuzenzakalelayo, ukutholwa kokuphuka kwamathuluzi okuzenzakalelayo, ukupholisa okuzenzakalelayo kwe-spray, kanye nokususwa kwe-chip.

I-spindle inesistimu yokuhlangana ejikelezayo engu-8/12-channel ukuqinisekisa ingcindezi eqinile ye-hydraulic ku-fixture ngesikhathi somshini.

Ithuluzi lomshini liphinde libe nezixhumi ezigciniwe zokuhlola ukungabi nomoya nokwenza ngezifiso, okusiza ekukhiqizeni okuhlakaniphile kwesikhathi esizayo kanye nokuthuthukiswa okungenamuntu.

Lolu chungechunge lwezilungiselelo ezizenzakalelayo lwenza ithuluzi lomshini lisebenze njalo amahora angu-24 ngosuku, izinsuku eziyi-7 ngesonto, okuqinisekisa ukukhiqizwa okuzinzile nokuphumelelayo.

VII. Uhlelo Lokudlulisa Isivinini Esiphezulu

I-axis yonke isebenzisa inhlanganisela yezikulufo zebhola ezinkulu kanye neziqondiso eziqondile ze-roller, okufeza ukunyakaza kwesivinini esikhulu kanye nokuqina okuphezulu.

Isakhiwo se-servo motor direct-drive sisusa ukusabela kokudlulisela, okuholela ekuphenduleni okusheshayo kanye nokubekwa endaweni okunembe kakhudlwana.

Ukusebenza kahle kokusheshisa nokunciphisa ijubane kunciphisa kakhulu isikhathi sokunganciphisi, okuholela esivinini sokukhiqiza esiphezulu kanye nokusebenza kahle kokucubungula.