Isikhungo Somshini Oqondile We-5-Axis V5-320B

Isithombe Esivelele Sesikhungo Semishini Esiqondile Esine-5-Axis V5-320B

Isingeniso:

Sithumelele i-imeyili

Imininingwane Yomkhiqizo

1. Ukuhlelwa okuphelele kwethuluzi lomshini

Isikhungo somshini we-V5-320B esine-axis emihlanu sisebenzisa isakhiwo esiqinile esinomumo we-C, ikholomu inamathele embhedeni, ipuleti lesilayidi lihamba ngokuvundlile eceleni kwekholomu (isiqondiso se-X), isihlalo sesilayidi sihamba ngobude eceleni kwepuleti lesilayidi (isiqondiso se-Y), kanti i-headstock ihamba ngokuvundlile eceleni kwesihlalo sesilayidi (isiqondiso se-Z). Ithebula elisebenzayo lisebenzisa isakhiwo se-straight-drive single-arm cradle esizithuthukisile, futhi izinkomba zalo zokusebenza ezahlukahlukene sezifinyelele ezingeni elithuthukile lomhlaba wonke.

2. Uhlelo lokuphakelayo

Izitimela zokuqondisa eziqondile ze-X, Y, Z-axis kanye nezikulufo zebhola, ukungqubuzana okuncane okuguquguqukayo nokungaguquki, ukuzwela okuphezulu, ukudlidliza okuncane kwesivinini esikhulu, ukungakhahleli ngesivinini esiphansi, ukunemba kokubeka okuphezulu, kanye nokusebenza kahle kakhulu kwe-servo drive.

Ama-servo motors e-X, Y, Z-axis axhunywe ngqo nezikulufo zebhola ezinembe kakhulu ngama-coupling, anciphisa izixhumanisi eziphakathi, aqaphela ukudluliselwa okungenazikhala, ukudla okuguquguqukayo, indawo enembile, kanye nokunemba kokudluliselwa okuphezulu.

I-Z-axis servo motor inomsebenzi webhuleki. Uma kwenzeka ugesi uphela, ibhuleki lingabamba ngokuzenzakalelayo umgodi wemoto ngokuqinile ukuze lingakwazi ukuzungeza, okudlala indima yokuvikela ukuphepha.

3. I-spindle kagesi

I-spindle kagesi isebenzisa i-spindle kagesi esebenza kahle kakhulu ethuthukiswe ngokwayo (ilungelo lobunikazi lokusungula: 202010130049.4), futhi ingxenye yayo ifakwe ama-nozzles okupholisa ukupholisa ithuluzi. Inezinzuzo zesivinini esiphezulu, ukunemba okuphezulu, kanye nokuphendula okuphezulu okuguquguqukayo, futhi ingalawula isivinini ngaphandle kwesinyathelo. I-encoder eyakhelwe ngaphakathi enembile kakhulu ingakwazi ukuqondisa ukuma okuqondile kanye nokuthinta okuqinile.

4. Umagazini wamathuluzi

Umagazini wethuluzi lohlobo lwediski le-BT40, izikhundla zamathuluzi ezingu-24, ukuguqulwa kwamathuluzi okuzenzakalelayo yi-manipulator ye-ATC.

Bona ngezansi:

5. I-Turntable

Yamukela isakhiwo se-strade esinengalo eyodwa esizithuthukisile, esinezinzuzo zokuqina okuphezulu, ukunemba okuphezulu kanye nokuphendula okunamandla okuphezulu.

I-axis	I-Torque Nm ekalwe ngesilinganiso	Isivinini esilinganiselwe i-rpm	Isivinini esiphezulu se-rpm	Isilinganiso Samanje A	Amandla alinganisiwe kW
B	656	80	100	18	5.5
C	172	100	130	6.1	1.8

6. Uhlelo lokuphendula oluvaliwe ngokuphelele

Ama-axes aqondile e-X, Y, kanye ne-Z afakwe izikali ze-grating ze-HEIDENHAIN LC4 series absolute value grating; amatafula ajikelezayo e-B kanye ne-C afakwe ama-encoder e-angle e-HEIDENHAIN RCN2000 series absolute value ukuze kufezwe impendulo egcwele ye-axes ezi-5 zokuphakelayo, okuqinisekisa ukuthi ithuluzi lomshini linokunemba okuphezulu kanye nokugcinwa kokunemba okuphezulu.

7. Uhlelo lokupholisa kanye nolwe-pneumatic

Ifakwe isibandisi samanzi sokupholisa izinga lokushisa elihlala likhona ukuqinisekisa ukuthi i-electrical spindle kanye ne-direct drive turntable zisesimweni esihle sokusebenza futhi zingasebenza kahle isikhathi eside.

Uhlelo lwe-pneumatic luhlungwa yizingxenye ze-pneumatic ukuze kufezwe imisebenzi yokuhlanza nokuvunguza imbobo ethambile yomgodi oyinhloko, ukuvikelwa kokuvala umoya kwebhereyi yomgodi oyinhloko, kanye nokujika umagazini wamathuluzi kanye nesiphathi samathuluzi.

8. Uhlelo lokuthambisa oluphakathi

Ibhulokhi yesilayidi sereli yomhlahlandlela kanye ne-nut yesikulufu sebhola kusebenzisa idivayisi yokugcoba ephakathi nendawo enamafutha amancane, enikeza ukuthambisa okuvamile nokwanele ukuqinisekisa ukunemba nokuqina kwesikulufu sebhola kanye nereli yomhlahlandlela.

9. Uhlelo lokulinganisa umsebenzi

Ithuluzi lomshini lifakwe i-HEIDENHAIN TS460 touch probe kanye ne-wireless signal receiver, engafakwa ku-spindle ngokusebenzisa uhlelo lokushintsha amathuluzi olusebenzisa isandla noma oluzenzakalelayo ukuze kufezwe imisebenzi yokuqondanisa i-workpiece, ukulinganisa i-workpiece kanye nokusetha iphuzu elisethiwe, futhi ukuphindaphinda kokulinganisa kungu-≤1um (isivinini sokuhlola singu-1 m/min), izinga lokushisa lokusebenza liyi-10°C kuya ku-40°C. I-HEIDENHAIN touch probe ivuselelwa yi-optical switch. I-stylus isebenzisa i-bearing enamaphuzu amathathu ukuqinisekisa indawo efanele yokukhululeka. Ayigugi ngesikhathi sokusetshenziswa, inokuphindaphinda okuqhubekayo futhi izinzile isikhathi eside.

10. Uhlelo lokulinganisa amathuluzi

Ithuluzi lomshini lifakwe ithuluzi lokusetha amathuluzi e-laser le-Renishaw NC4, ukuphindaphindwa kokulinganisa kungu-±0.1um, kanti izinga lokushisa lokusebenza lingu-5°C kuya ku-50°C.

11. Ukulinganiswa kokunemba kwe-axis ezinhlanu

Ithuluzi lomshini lihlonyiswe ngamabhola okulinganisa e-KKH avela ku-HEIDENHAIN, kanye nama-probe ochungechunge lwe-TS, ukuze kufezwe ukulinganiswa okunembile kwe-axis yokujikeleza kwamathuluzi omshini, kuncishiswe amaphutha ngesikhathi sokunyakaza kwamathuluzi omshini, futhi kufezwe ukunemba okuphezulu kanye nokuphindaphindeka okuphezulu.

12. Ukuvikelwa kwamathuluzi omshini

Ithuluzi lomshini lisebenzisa isembozo esivikelayo esihlangabezana nezindinganiso zokuphepha ukuvimbela i-coolant nama-chips ukuthi angachitheki, ukuqinisekisa ukusebenza okuphephile, futhi kube nokubukeka okuhle. Isiqondiso se-X sethuluzi lomshini sifakwe isivikelo sempi, esingavikela ngempumelelo i-guide rail kanye ne-ball screw.

13. Izimo zokusebenza kwamathuluzi omshini

(1) Ukunikezwa kwamandla: 380V±10% 50HZ±1HZ AC enezigaba ezintathu

(2) Izinga lokushisa elizungezile: 5°C-40°C

(3) Izinga lokushisa elifanele: 22°C-24°C

(4) Umswakama ohlobene: 20-75%

(5) Umfutho womthombo womoya: ≥6 ibha

(6) Izinga lokugeleza komthombo wegesi: 500 L/min

14. Ukwethulwa komsebenzi wohlelo lwe-CNC

Uhlelo lwe-CNC lwe-HEIDENHAIN TNC640

(1) Inani lama-axes: kufika ku-24 control loops

(2) Inguqulo yesikrini sokuthinta enomsebenzi wokuthinta okuningi

(3) Okokufaka kohlelo: Uhlelo lwengxoxo lwe-Klartext kanye nohlelo lwekhodi ye-G (ISO)

(4) Uhlelo lwe-contour olungenama-FK: sebenzisa ulimi lwe-Klartext lohlelo lwengxoxo ukwenza uhlelo lwe-contour olungenama-FK ngokusekelwa kwezithombe

(5) Imijikelezo eminingi yokugaya nokubhoboza

(6) Isinxephezelo samathuluzi: isinxephezelo serediyasi yamathuluzi kanye nesinxephezelo sobude bamathuluzi. Umjikelezo we-probe

(7) Idatha yokusika: Ukubalwa okuzenzakalelayo kwesivinini sokuphotha, isivinini sokusika, ukudla nge-blade kanye nokudla ngendilinga ngayinye

(8) Isivinini sokucubungula i-contour esingaguquki: uma kuqhathaniswa nendlela yesikhungo samathuluzi / uma kuqhathaniswa nomphetho wamathuluzi

(9) Ukusebenza Okufanayo: Uhlelo olunesekelo lezithombe ngenkathi olunye uhlelo lusebenza

(10) Izinto ze-contour: umugqa oqondile/i-chamfer/indlela ye-arc/isikhungo sendilinga/i-radius yendilinga/i-arc exhunywe nge-tangentially/ikhona eliyindilinga

(11) Ukusondela nokusuka emigqeni: izindlela eziqondile noma eziqondile/ezidlula emithambekeni

(12) Ukugxuma kohlelo: i-subroutine/ukuphindaphinda kwe-program block/noma yiluphi uhlelo lungaba yi-subroutine

(13) Umjikelezo osemathinini: ukubhoboza, ukuthepha (ngohlaka lokuthepha oluntantayo noma olungenalo), umgodi ongunxande nowe-arc. Ukubhoboza nge-peck, ukuxosha, ukubhoboza, ukubheka amabala, ukubhoboza amabala. Ukugoba imicu yangaphakathi neyangaphandle. Ukugoba izindawo ezisicaba nezithambekele. Ukucutshungulwa okuphelele kwamaphakethe angunxande nayindilinga, ama-bos angunxande nayindilinga. Ukugoba nokuqeda imijikelezo yemigoqo eqondile neyindilinga. Amaphuzu e-array ezindilinga nasemigqeni. Iphuzu le-array: Ikhodi ye-QR. Uchungechunge lwe-contour, iphakethe le-contour. Umgoqo we-contour wokugaya i-trochoidal. Umjikelezo wokuqopha: qopha umbhalo noma izinombolo emgqeni oqondile noma i-arc.

(14) Ukuguqulwa kokuxhumanisa: ukuhumusha, ukujikeleza, ukwenza isibuko, ukukala (i-axis ethile).

(15) Uhlelo oluguquguqukayo lwepharamitha ye-Q: umsebenzi wezibalo, ukusebenza okunengqondo, ukusebenza kwama-parenthesis, inani eliphelele, i-þ engaguquki, ukuphika, inombolo ephelele noma idesimali, umsebenzi wokubala indilinga, umsebenzi wokucubungula umbhalo.

(16) Izinsiza zokuhlela: isibali. Uhlu lwazo zonke imilayezo yamaphutha yamanje. Umsebenzi wosizo olubucayi kumongo wemilayezo yamaphutha. Umhlahlandlela we-TNC: uhlelo losizo oluhlanganisiwe; i-TNC 640 ibonisa ulwazi ngqo kusuka encwadini yomsebenzisi. Ukusekelwa kwezithombe zohlelo lomjikelezo. Amabhulokhi okuphawula namabhulokhi amakhulu ezinhlelweni ze-NC.

(17) Ukutholwa kolwazi: sebenzisa ngqo isikhundla sangempela ohlelweni lwe-NC.

(18) Ihluzo zokuqinisekisa uhlelo: Ukulingiswa kwehluzo kwemisebenzi yomshini kungenziwa ngisho noma olunye uhlelo lusebenza. Ukubuka okuphezulu/ukubukwa okunezinhlangothi ezintathu/ukubukwa kwestiriyo, kanye nendiza yokucubungula ethambekele/umdwebo womugqa we-3-D. Ukukala kwendawo.

(19) Ukusekelwa kwehluzo zokuhlela: Ngisho noma olunye uhlelo lusebenza, ihluzo (umdwebo wokulandelela umbhalo wesandla we-2-D) wengxenye yohlelo lwe-NC lokufaka zingaboniswa kwimodi yokusebenza yokuhlela uhlelo.

(20) Uhlelo olusebenzisa ihluzo: ukulingisa ihluzo ngesikhathi sangempela ngenkathi kusetshenziswa uhlelo lokugaya. ukubuka okuphezulu/ukubukwa okuthathu/ukubukwa kwe-stereo.

(21) Isikhathi sokucubungula: Bala isikhathi sokucubungula kwimodi yokusebenza "yokuqalisa kokuhlola". Ibonisa isikhathi samanje sokucubungula kwimodi yokusebenza "Yokuqalisa Kohlelo".

(22) Buyela ku-contour: bonisa isikhathi samanje sokucubungula kwimodi yokusebenza "yokusebenza kohlelo". Ukuphazamiseka kohlelo, ukuphuma nokubuyela ku-contour.

(23) Ukuphathwa kwamaphuzu asethiwe kusengaphambili: ithebula lokulondoloza noma yiliphi iphuzu elisethiwe kusengaphambili.

(24) Ithebula lomsuka: amathebula amaningi omsuka, asetshenziselwa ukulondoloza umsuka ohlobene wento yokusebenza.

(25) Imishini ye-3-D: Ukulawula Ukunyakaza kwe-Jerk Ebushelelezi Esezingeni Eliphezulu

(26) Isikhathi sokucubungula amabhlogo: 0.5 ms

(27) Isixazululo sokufaka kanye nesinyathelo sokubonisa: 0.1 μm

(28) Umjikelezo wokulinganisa: ukulinganiswa kweprobe. Isinxephezelo esenziwe ngesandla noma ngokuzenzakalelayo sokungahambisani kahle kwezingxenye zomsebenzi. Setha amaphuzu asethiwe ngesandla noma ngokuzenzakalelayo. Ithuluzi kanye nezingxenye zomsebenzi kungalinganiswa ngokuzenzakalelayo.

(29) Isinxephezelo sephutha: iphutha le-axis eliqondile nelingaqondile, ukujikijela emuva, i-engeli ebukhali ebuyela emuva yokunyakaza okujikelezayo, iphutha elibuyela emuva, ukwanda kokushisa. ukujikijela okungaguquki, ukujikijela okushelelayo.

(30) Isixhumi sedatha: RS-232-C/V.24, kufika ku-115 kbit/s. Isixhumi sedatha esinwetshiwe sephrothokholi ye-LSV2, sebenzisa isofthiwe ye-HEIDENHAIN TNCremo noma ye-TNCremoPlus ukuze usebenzise i-TNC kude ngalesi sixhumi sedatha. Isixhumi esibonakalayo esingu-2 x Gigabit Ethernet 1000BASE-T. Amachweba e-USB angu-5 x (ichweba elilodwa langaphambili le-USB 2.0, amachweba angu-4 e-USB 3.0).

(31) Ukuxilongwa: Amathuluzi okuxilonga azimele okuxazulula izinkinga ngokushesha nangokulula.

(32) Isifundi se-CAD: bonisa amafayela efomethi ye-CAD ajwayelekile.

Ipharamitha eyinhloko

Into		Iyunithi	Ipharamitha
Ithebula Lokusebenza	ububanzi betafula elisebenzayo	mm	320
	Umthwalo ophezulu ovundlile	kg	150
	Umthwalo ophezulu oqondile	kg	100
	Isikhala se-T	mm	8X10H8
Ububanzi bokucubungula	Ibanga phakathi kobuso bokuphela kwe-spindle kanye nobuso bokuphela kwetafula elisebenzayo (Ubuningi)	mm	430
	Ibanga phakathi kobuso bokuphela kwe-spindle kanye nobuso bokuphela kwetafula elisebenzayo (Min)	mm	100
	I-axis ka-X	mm	450
	I-axis engu-Y	mm	320
	I-axis ka-Z	mm	330
	I-axis B	°	-35°~+ 110°
	I-axis ka-C	°	360°
I-Spindle	I-Taper(7 ∶ 24)		I-BT40
	Isivinini esilinganiselwe	i-rpm	3000
	Isivinini esiphezulu	i-rpm	15000
	I-torque ekalwe nge-S1	I-Nm	23.8
	Amandla Alinganisiwe S1	KW	7.5
I-axis	Isivinini sokuhamba ngokushesha se-axis X	m/min	36
	I-Y axis Isivinini sokuhamba ngokushesha	m/min	36
	Isivinini sokuhamba ngokushesha se-axis Z	m/min	36
	Isivinini esiphezulu se-axis B	i-rpm	130
	Isivinini esiphezulu se-axis C	i-rpm	130
Umagazini wamathuluzi	Uhlobo		Uhlobo lwediski
	Indlela yokukhetha amathuluzi		Ukukhetha amathuluzi aseduze aseduze kwezinhlangothi ezimbili
	Umthamo	T	24
	Ubude obukhulu bethuluzi	mm	150
	Isisindo esiphezulu samathuluzi	kg	7
	Ububanzi obukhulu bediski yokusika (Ithuluzi Eligcwele)	mm	80
	Ububanzi obukhulu bediski yokusika (Ithuluzi elingenalutho eliseduze)	mm	150
Ukunemba	Izinga eliphezulu		GB/T20957.4(ISO10791-4)
	Ukunemba kokubeka i-X-axis/Y-axis/Z-axis	mm	0.008/0.008/0.008
	Ukunemba kokubeka i-B-axis/C-axis		7”/7”
	Ukunemba kokubeka okuphindaphindayo kwe-X-axis/Y-axis/Z-axis	mm	0.006/0.006/0.006
	Ukunemba kokubeka okuphindaphindayo kwe-B-axis/C-axis		5”/5”
Isisindo somshini		Kg	5000
Amandla kagesi aphelele		I-KVA	45

Uhlu Lokucushwa Okujwayelekile

Cha.	Igama
1	Izingxenye eziyinhloko (kufaka phakathi umbhede, ikholomu, ipuleti lesilayidi, isihlalo sesilayidi, i-headstock)
2	Uhlelo lokuphakela olune-axis ezintathu lwe-X, Y, Z
3	I-turntable ye-cradle engalweni eyodwa
4	I-spindle kagesi BT40
5	Uhlelo lokulawula ugesi (kufaka phakathi ikhabhinethi kagesi, imodyuli yokunikezwa kwamandla, imodyuli ye-servo, i-PLC, iphaneli yokusebenza, isibonisi, iyunithi ephathwa ngesandla, i-air conditioner yekhabhinethi kagesi, njll.)
6	Isikali sokugawula: HEIDENHAIN
7	Uhlelo lwe-hydraulic
8	Uhlelo lomoya
9	Uhlelo lokuthambisa oluphakathi
10	Umthuthi we-chip, ithangi lamanzi, umqoqi we-chip
11	Unogada wesitimela
12	Isembozo sokuvikela sethuluzi lomshini
13	Idivayisi yokulinganisa umsebenzi: HEIDENHAIN TS460
	Izikali eziqondile HEIDENHAIN
14	Ithuluzi lokusetha amathuluzi: HEIDENHAIN NC4
15	Ukulinganiswa kokunemba kwe-axis ezinhlanu: HEIDENHAIN KKH
16	Ngokusekelwe endaweni eyodwa yokusebenzisa isofthiwe yokucubungula ngemuva kwe-HPMILL, bopha ikheli lekhompyutha
17	Umsebenzi wesinxephezelo sokwandiswa kokushisa kwe-Spindle