I-Slant CNC Lathe-106/108/208

Isithombe Esifakiwe se-Slant CNC Lathe-106/108/208

Isingeniso:

I-lathe ye-CNC eqinile kakhulu ene-spindle eqhutshwa ngqo kanye nomklamo we-Y-axis othuthukisiwe iqinisekisa ukujika nokugaya okunembile, okuphumelelayo kwezingxenye eziyinkimbinkimbi.

Sithumelele i-imeyili

Imininingwane Yomkhiqizo

Izici Zomkhiqizo

Imininingwane Yomkhiqizo

Ividiyo Yomkhiqizo

Ukucushwa Komkhiqizo

Izici

Ukusebenza Komklamo We-Turret

Isakhiwo se-Y-axis esihle esihlanganisiwe siqinile kakhulu, sinzima, futhi sisebenza kangcono kune-Y-axis yokungenela.

·Ukucubungula i-contour ebushelelezi futhi ebushelelezi

· Kulula ukucubungula izindawo ezigobile kanye nemidwebo ehlanganisiwe

Uma kuqhathaniswa "nokuhlanganiswa kwe-Y", i-"Y enhle" inezinzuzo ezisobala ekugayweni kwendiza. Ukunyakaza kwe-"Y enhle" Y-axis kuqondile ku-X-axis futhi kuwukunyakaza kwe-single-axis. Ukunyakaza kwe-"Y" Y-axis yokuhlanganisa umugqa oqondile ngokunyakaza ngasikhathi sinye kwe-X-axis kanye ne-Y-axis. Uma kuqhathaniswa ne-"Y enhle" yokuthamba kwendiza yokugaya, ukucubungula kwe-"Y enhle" kusobala ukuthi kugqamile futhi kubushelelezi.

I-Direct Drive Synchronous Electric Spindle

Ukuqina okuphezulu, i-torque ephezulu, ukusebenza kahle okuphezulu, ukuqeda okungcono, ukukhomba okunembe kakhudlwana.

Zonke izingxenye ezinkulu zomshini zenziwe ngensimbi ephothiweyo i-HT300 enamandla okumunca ukushaqeka aqine kakhulu.

Izici zamathuluzi omshini anezipini zikagesi eziqhutshwa ngqo

●Ukunemba kokubeka indandatho kamazibuthe (sine kanye ne-cosine) ngokunemba: imizuzwana engama-20 ye-arc,

Ukunemba kokukhomba kwe-C-axis: imizuzwana engu-40 ye-arc

●Isivinini sokuphendula esisheshayo sokuqala nokuma, songa isikhathi samathuluzi omshini futhi uthuthukise ngempumelelo amandla okukhiqiza

●Umthwalo omncane wokusika, ukonga amandla nokonga amandla, ukuvikelwa okungcono kwamathuluzi omshini kanye nokuphila isikhathi eside kwenkonzo

● Ukuqeda ngempumelelo ukudlidliza kwe-spindle, umphumela omuhle wokulinganisela, ukuqeda okuhle, futhi uthuthukise ukuqeda kobuso bezinto zokusebenza

(Izinzuzo zokujika esikhundleni sokugaya, ukubukeka okuqinile kokujika, ubulukhuni bomphezulu Ra 0.2μm)

· Injini ye-spindle ifakwe uhlelo lokupholisa ukuze icindezele ithonya lokufuduka kokushisa futhi iqinisekise ukuthi i-spindle iyaqhubeka nokusebenza ekushiseni okungaguquki.

(Ukunemba kokuphela kokuphela kwekhala kungaphakathi kuka-0.002mm, okuqinisekisa ukunemba okuzinzile)

· I-spindle ehambisanayo efakwe ngemuva eqhutshwa ngqo, ukufakwa nokugcinwa okulula kakhulu

· A2-5: 7016AC-ngaphambili ezimbili ngemuva ezimbili

· A2-6: ngaphambili NN3020+100BAR10S, ngemuva NN3018

· A2-8: ngaphambili NN3024+BT022B*2, ngemuva NN3022

Isisekelo sensimbi esinzima kanye nezingxenye zaso

Zonke izinto ezifakwayo zithuthukiswa kusetshenziswa i-finite element analysis (FEA) ukunciphisa ukuphambuka kanye nomthamo wokumunca ukushaqeka. Izinto ezifakwayo zochungechunge olukhulu lwezinti ziqiniswa ngezimbambo ukuze kuthuthukiswe ukuqina kanye nokuqina kokushisa. Izinto ezifakwayo zekhanda kanye ne-tailstock ezihlanganisiwe nezilinganayo zithuthukisa ukuqina futhi ziqinisekise ukunemba okuphezulu kanye nokuphindaphindwa.

Imininingwane Yobuchwepheshe

Into	Igama	Iyunithi	106	108	106M	108M	106MY	108MY
Ukuhamba	Ububanzi obukhulu bokujikeleza kombhede	mm	Φ600	Φ600	Φ600	Φ600	Φ660	Φ660
	Ububanzi obukhulu bomshini	mm	Φ380	Φ380	Φ310	Φ310	Φ330	Φ330
	Ububanzi obukhulu bokujikeleza kusibambi samathuluzi	mm	Φ200	Φ200	Φ200	Φ200	Φ350	Φ350
	Ubude obukhulu bokucubungula	mm	380	370	340	320	240	210
	Ibanga phakathi kwezikhungo ezimbili	mm	450	450	450	450	450	450
I-Spindle Isilinda UChuck	Impumulo yespindle	I-ASA	A2-5	A2-6	A2-5	A2-6	A2-5	A2-6
	Isilinda/i-chuck ye-hydraulic	Intshi	6''	8''	6''	8''	6''	8''
	Ububanzi be-Spindle phakathi kwembobo	mm	Φ56	Φ79/66	Φ56	Φ79/66	Φ66	Φ79/66
	Ububanzi obukhulu benduku edlula emgodini	mm	Φ46	Φ65/52	Φ46	Φ65/52	Φ45	Φ65/52
	Isivinini esiphezulu se-Spindle	i-rpm	5500	4300/ 4500	5500	4300	5500	4300
	Amandla enjini ye-spindle	kw	17.5	11/15 (18/22)	17.5	18/22	17.5	18/22
	I-torque yenjini ye-spindle	Nm	62-125	91-227 (73/165)	62-125	91-227	62-125	91-227
Amapharamitha okuphakelayo kwe-axis ye-X/ZN/S	Amandla enjini ye-X	kw	1.8	1.8	1.8	1.8	1.8	1.8
	Amandla enjini ye-Y	kw	-	-	-	-	1.2	1.2
	Amandla enjini ka-Z	kw	1.8	1.8	1.8	1.8	1.8	1.8
	Ukuhamba kwe-X axis	mm	207	207	200	200	210	210
	Ukuhamba kwe-Y axis	mm	-	-	-	-	90±45	90±45
	Ukuhamba kwe-Z axis	mm	433	422	420	400	320	290
	Imininingwane yesitimela se-axis ye-X/Z	i-spec	I-roller engu-35	I-roller engu-35	I-roller engu-35	I-roller engu-35	I-roller engu-35	I-roller engu-35
	Imininingwane yesitimela se-Y axis	i-spec	-	-	-	-	Ama-roller angu-25	Ama-roller angu-25
	Ukunyakaza okusheshayo kwe-axis X	Mm/min	30	30	30	30	24	24
	Ukunyakaza okusheshayo kwe-Y axis	Mm/min	-	-	-	-	8	8
	Ukunyakaza okusheshayo kwe-axis Z	Mm/min	30	30	30	30	24	24
Amandla e-Servo Amapharamitha e-Turret	Uhlobo lwe-turret yamandla	/	I-turret ye-Servo	I-turret ye-Servo	I-BMT45	I-BMT45	I-BMT45	I-BMT45
	Isiteshi samathuluzi	/	12T	12T	12T	12T	12T	12T
	Amandla enjini ye-M	kw	-	-	5.5	5.5	5.5	5.5
	I-torque yenjini ye-M axis	Nm	-	-	35	35	35	35
	Ikhanda lamandla Isivinini esiphezulu	i-rpm	-	-	6000	6000	6000	6000
	Imininingwane yesibambi samathuluzi sobubanzi bangaphandle	mm	25*25	25*25	20*20	25*25	25*25	25*25
	Imininingwane yomnikazi wamathuluzi wobubanzi bangaphakathi	mm	Φ40	Φ40	Φ40	Φ40	Φ40	Φ40
	Isikhathi sokushintsha amathuluzi esiseduze	isekhondi	0.15	0.15	0.15	0.15	0.15	0.15
	Ukunemba kokubeka	/	±2”	±2”	±2”	±2”	±2”	±2”
	Ukunemba kokubeka okuphindayo	/	±1”	±1”	±1”	±1”	±1”	±1”
Amapharamitha we-tailstock	I-tailstock ye-hydraulic ehlelwe kahle	/	Uhlelo lwe-Hydraulic tailstock	Uhlelo lwe-Hydraulic tailstock	Uhlelo lwe-Hydraulic tailstock	Uhlelo lwe-Hydraulic tailstock	Uhlelo lwe-Hydraulic tailstock	Uhlelo lwe-Hydraulic tailstock
	Uhambo lwe-Tailstock Max.	mm	360	360	360	360	360	360
	Ububanzi bemikhono	mm	Φ80	Φ80	Φ80	Φ80	Φ80	Φ80
	Ukuhamba ngemikhono	mm	100	100	100	100	100	100
	I-taper yesandla	/	I-MT4#	I-MT4#	I-MT4#	I-MT4#	I-MT4#	I-MT4#
Ubukhulu	Ubukhulu obuphelele	m	220020001800	240020001800	220020001800	240020001900	220020001800	240020001900
Ubukhulu	Isisindo somshini cishe.	kg	3600	3700	3700	3800	3800	3800
Okunye	Ukusika ivolumu yethangi loketshezi	L	150	150	150	150	150	150
	Amandla epompo yamanzi okupholisa	kw	0.75	0.75	0.75	0.75	0.75	0.75
	Ivolumu yebhokisi leyunithi ye-hydraulic	L	40	40	40	40	40	40
	Amandla enjini yepompo kawoyela we-hydraulic	kw	1.5	1.5	1.5	1.5	1.5	1.5
	Umthamo wethangi likawoyela wokugcoba	L	2	2	2	2	2	2
	Amandla enjini yepompo yokuthambisa ezenzakalelayo	kw	50	50	50	50	50	50

Into	Igama	Iyunithi	208	208M	208MS	208MY	208MSY
Ukuhamba	Ububanzi obukhulu bokujikeleza kombhede	mm	Φ620	Φ620	Φ680	Φ700	Φ700
	Ububanzi obukhulu bomshini	mm	Φ510	Φ510	Φ370	Φ420	Φ300
	Ububanzi obukhulu bokujikeleza kusibambi samathuluzi	mm	Φ300	Φ300	Φ300	Φ300	Φ300
	Ubude obukhulu bokucubungula	mm	520	420	420	360	400
	Ibanga phakathi kwezikhungo ezimbili	mm	600	600	-	600	-
i-spindle Isilinda UChuck	Impumulo yespindle	I-ASA	A2-6	A2-6	A2-6	A2-6	A2-6
	Isilinda/i-chuck ye-hydraulic	Intshi	8''	8''	8''	8''	8''
	Ububanzi be-Spindle phakathi kwembobo	mm	Φ79/66	Φ79/66	Φ79/66	Φ79/66	Φ79/66
	Ububanzi obukhulu benduku edlula emgodini	mm	Φ65/52	Φ65/52	Φ65/52	Φ65/52	Φ65/52
	Isivinini esiphezulu se-Spindle	i-rpm	4000/4300	4300	4300	4300	4300
	Amandla enjini ye-spindle	kw	18/22(11/15)	18/22	18/22	18/22	18/22
	I-torque yenjini ye-spindle	Nm	91-227 (73/165)	91-227 (73/165)	91-227	91-227	91-227
I-sub-spindle Isilinda UChuck	I-Sub-Impumulo yespindle	I-ASA	-	-	A2-5	-	A2-5
	I-Sub-Isilinda/i-chuck ye-hydraulic	Intshi	-	-	6"	-	6"
	I-Sub-Ububanzi be-Spindle phakathi kwembobo	mm	-	-	Φ56	-	Φ56
	I-Sub-Ububanzi obukhulu benduku edlula emgodini	mm	-	-	Φ46	-	Φ46
	I-Sub-Isivinini esiphezulu se-Spindle	i-rpm	-	-	5500	-	5500
	I-Sub-Amandla enjini ye-spindle	kw	-	-	17.5	-	17.5
Amapharamitha okuphakelayo kwe-axis ye-X/ZN/S	Amandla enjini ye-X	kw	3.0	3.0	2.5	2.5	2.5
	Amandla enjini ye-Y	kw	-	-	-	1.2	1.2
	Amandla enjini ka-Z	kw	3.0	3.0	2.5	2.5	2.5
	Samandla emoto	Kw	-	-	1.2	-	1.2
	Xukuhamba kwe-axis	mm	272	216	236	262	204
	Yukuhamba kwe-axis	mm	-	-	-	100±50	100±50
	Zukuhamba kwe-axis	mm	570	500	510	450	492
	Imininingwane yesitimela se-axis ye-X/Z	i-spec	I-roller engu-35	I-roller engu-35	I-roller engu-35	I-roller engu-35	I-roller engu-35
	Imininingwane yesitimela se-Y axis	i-spec	-	-	2Amarola ama-5	2Amarola ama-5	2Amarola ama-5
	Ukuhamba kwe-S axis	mm	-	-	600	-	600
	Xukunyakaza okusheshayo kwe-axis	Mm/min	20	20	20	20	20
	Zukunyakaza okusheshayo kwe-axis	Mm/min	20	20	20	20	20
	Yukunyakaza okusheshayo kwe-axis	Mm/min	-	-	-	8	8
	Sukunyakaza okusheshayo kwe-axis	Mm/min	-	-	24	-	24
Amandla e-Servo Amapharamitha e-Turret	Uhlobo lwe-turret yamandla	/	I-turret ye-Servo	I-BMT55	I-BMT55	I-BMT55	I-BMT55
	Isiteshi samathuluzi	/	12T	12T	12T	12T	12T
	Amandla enjini ye-M	kw	-	5.5	5.5	5.5	5.5
	I-torque yenjini ye-M axis	Nm	-	35	35	35	35
	Ikhanda lamandla Isivinini esiphezulu	i-rpm	-	6000	6000	6000	6000
	Imininingwane yesibambi samathuluzi sobubanzi bangaphandle	mm	25*25	25*25	25*25	25*25	25*25
	Imininingwane yomnikazi wamathuluzi wobubanzi bangaphakathi	mm	Φ40	Φ40	Φ40	Φ40	Φ40
	Isikhathi sokushintsha amathuluzi esiseduze	isekhondi	0.15	0.15	0.15	0.15	0.15
	Ukunemba kokubeka	/	±2”	±2”	±2”	±2”	±2”
	Ukunemba kokubeka okuphindayo	/	±1”	±1”	±1”	±1”	±1”
Amapharamitha we-tailstock	I-tailstock ye-hydraulic ehlelwe kahle	/	Uhlelo lwe-Hydraulic tailstock	Uhlelo lwe-Hydraulic tailstock	-	Uhlelo lwe-Hydraulic tailstock	-
	Uhambo lwe-Tailstock Max.	mm	440	440	-	440
	Ububanzi bemikhono	mm	Φ100	Φ100	-	Φ100
	Ukuhamba ngemikhono	mm	100	100	-	100
	I-taper yesandla	/	I-MT#5	I-MT#5	-	I-MT#5
Ubukhulu	Ubukhulu obuphelele	m	260021001800	260021001800	280021001800	270024001800	270024002000
Ubukhulu	Isisindo somshini cishe.	kg	5000	5200	5900	5200	5300
Okunye	Ukusika ivolumu yethangi loketshezi	L	150	150	150	150	150
	Amandla epompo yamanzi okupholisa	kw	0.75	0.75	0.75	0.75	0.75
	Ivolumu yebhokisi leyunithi ye-hydraulic	L	40	40	40	40	40
	Amandla enjini yepompo kawoyela we-hydraulic	kw	1.5	1.5	1.5	1.5	1.5
	Umthamo wethangi likawoyela wokugcoba	L	2	2	2	2	2
	Amandla enjini yepompo yokuthambisa ezenzakalelayo	kw	50	50	50	50	50

Isingeniso Sokucushwa

Kulula ukuyisebenzisa futhi inamandla kakhulu

●Umklamo othuthukisiwe ngokugcwele

● Ihlonyiswe ngobuchwepheshe be-CNC kanye ne-servo bamuva be-FANUC

●Kuhlelwe ngendlela ejwayelekile ngemisebenzi eyenzelwe wena

●Umthamo wememori owandisiwe

Vimbela ukungasebenzi komshini ngokuzumayo ngokulungisa okuvimbelayo

● Imisebenzi yokubikezela amaphutha acebile

Thola kalula indawo yephutha bese unciphisa isikhathi sokutakula

● Imisebenzi yokuxilonga/yokulungisa

Ukusebenza okuphezulu kokucubungula

Isikhathi somjikelezo esifinyeziwe

●Ubuchwepheshe bokucubungula obusebenza kahle kakhulu

Finyelela ukucutshungulwa kwekhwalithi ephezulu

Ubuchwepheshe bokucubungula ubuhle bendawo

●Ukuxilongwa/umsebenzi wokulungisa

Izinga lokusebenza eliphezulu

Sekela njalo imisebenzi ehlukahlukene endaweni yokucubungula

●Isilawuli se-FANUC CNC

Isikrini esenziwe ngokwezifiso kulula ukusisebenzisa

● Umsebenzi ojwayelekile owenziwe ngokwezifiso

●Usekelo lwezinhlobo eziningi zamanethiwekhi asendaweni

THKBkonkeSabasebenzi

·Ibanga le-C3, kusetshenziswa isikulufu sebhola esinokunemba okuphezulu, esinokwelashwa kokufaka amantongomane kanye nokuqinisa amantongomane ukuze kuqedwe ukujiya nokwelulwa kokushisa, okubonisa indawo enhle kakhulu kanye nokunemba kokuphindaphinda.

·I-Servo motor direct drive ukunciphisa iphutha le-backlash.

Umhlahlandlela we-THK Roller Linear

·Ibanga le-P lokuqina okuphezulu kakhulu kwe-SRG, umhlahlandlela oqondile ongenalutho, ukusika i-arc, ukusika i-bevel, ukuthungwa kwendawo kuyafana. Kufanelekela ukusebenza ngesivinini esikhulu, kunciphisa kakhulu amandla okushayela adingekayo kumathuluzi omshini.

·Ukugingqika esikhundleni sokushelela, ukulahlekelwa okuncane kokungqubuzana, impendulo ebucayi, ukunemba okuphezulu kokubeka. Ingathwala umthwalo ohlangothini oluhambayo ngesikhathi esifanayo, futhi indawo yokuxhumana kwethrekhi isathintana ngamaphuzu amaningi ngesikhathi somthwalo, futhi ukuqina kokusika ngeke kuncishiswe.

·Kulula ukuhlanganisa, ukushintshana okuqinile, kanye nesakhiwo sokuthambisa esilula; inani lokuguguleka lincane kakhulu futhi isikhathi sokusebenza side.

Umshini wokuthwala/wokufaka uwoyela we-SKF

·Isithambisi esizenzakalelayo sihlangabezana nezidingo zezinhlelo zokusebenza ezahlukahlukene, sifanelekile ezimweni ezahlukene zokusebenza, imikhiqizo ethembekile, ukusetshenziswa okuguquguqukayo.

·Ukuhlangabezana nezidingo zokufaka ukugcoba endaweni eshisa kakhulu, ukudlidliza okunamandla kanye nendawo eyingozi.

Indawo ngayinye yokugcoba isebenzisa umsabalalisi olinganiselayo wevolumu ukulawula inani lokugcoba, futhi umshini ungalawulwa yi-PLC ukuze unikeze uwoyela ngokunembile.

Umshini wokuthwala/wokufaka uwoyela we-SKF

Okwedlule: Uchungechunge lwe-PM-U lwe-Five-Axis Gantry Machining Center

Olandelayo: Isikhungo Semishini Ye-CNC Gantry Uchungechunge lwe-YMC