I-CNC enesivinini esiphezulu ye-5-axis GMH-1016-Q

Isithombe Esivelele se-CNC esinejubane eliphezulu esingu-5-axis GMH-1016-Q

Isingeniso:

Sithumelele i-imeyili

Imininingwane Yomkhiqizo

Isingeniso somshini onama-axis ama-5

Isikhungo somshini wokugaya esinesivinini esikhulu sebhuloho elinomugqa ohlanu, ukwakheka okuphelele kwethuluzi lomshini kusebenzisa isakhiwo se-gantry sohlobo lwebhuloho oluphakeme, ukuze izingxenye ezintathu eziyinhloko ezihambayo zethuluzi lomshini elinomugqa osindayo zibe nesisindo esincane kakhulu, amandla okushayela amancane kakhulu kanye nempendulo ye-servo esheshayo enamandla. Umbhede kanye netafula lokusebenza elithwala isisindo sokusika kuhlanganiswe ndawonye, hhayi nje kuphela ukuthi isakhiwo sonke sincane, izinga lokusetshenziswa kwesikhala liphezulu, kodwa futhi nokuqina nokunemba kwethuluzi lomshini kuyathuthukiswa, futhi ukufakwa kanye nokuthuthwa kulula. Ukusekelwa komhlahlandlela womsebe omkhulu kusebenzisa ukwakheka kwemizila yomhlahlandlela enamandla amakhulu enama-slider amaningi, okugwema ukufakwa ngokweqile kwezingxenye zomhlahlandlela wokunyakaza okukhulu kanye nezidingo zomshini wokunemba okuphezulu kwezingxenye ezinkulu eziyisisekelo. Ngekhanda lokugaya eline-axis emihlanu elinomugqa oqondile, umshafu oyinhloko usebenzisa ikhanda elijika kabili elinomugqa ophakeme, elingafeza ukugaya okusebenzayo okuphezulu kanye nokuqedwa okushesha kakhulu ngaphansi kokuxhumanisa kwe-axis emihlanu. Isivinini esikhulu se-spindle, ukunemba okuphezulu kanye nokugcinwa okuhle kokunemba, ukugcotshwa kwamafutha kanye nomusi, ukupholisa ukujikeleza okuphoqelelwe.
Inani lama-axes ayinhloko esikhungo somshini webhuloho elisheshayo elinama-axis amahlanu lihlukaniswe ngama-axis aqondile i-X-axis, i-Y-axis, i-Z-axis, i-rotary axis i-C-axis, i-A-axis. Ukuxhumana kwama-axes amahlanu kuqedela ukucutshungulwa kwezinto zokusebenza emagopheni esikhala kanye nasezindaweni eziyinkimbinkimbi Ubunzima, ukubhoboza okujulile, i-cavity recess kanye ne-taper machining ezindaweni eziyinkimbinkimbi, kanye nomshini osebenza kahle futhi osezingeni eliphezulu wezingxenye eziyinkimbinkimbi ezimise okwehlukile.

I-Spindle
Isikhungo somshini wokugaya ama-gantry esinama-axis amahlanu singafakelwa ama-spindle amathathu ahlukene anenjini: aphezulu, aphakathi nendawo kanye naphansi. Isivinini esiphezulu singafinyelela ku-20000rpm, amandla e-spindle angama-25KW, kanti i-torque ephezulu ingafinyelela ku-30.8Nm. Isibambi samathuluzi yi-HSK-A63; ithuluzi lisekelwa ngamanzi, futhi uhlelo lokubopha amathuluzi lunamandla amakhulu okugcina; ithuluzi elide linomthombo wamanzi ovela enkabeni ye-spindle ukuze kuphole indawo yokucubungula, okuthuthukisa kakhulu ukunemba kokucubungula; amandla okusika makhulu, ukusebenza kahle kokusika kuphezulu, isikhathi sokucubungula sifushane, futhi ukusebenza kahle kwamandla okukhiqiza kuhle, ngokuyisisekelo kumboza zonke izidingo zemakethe!

Ikhanda eli-axis ezi-5
Ikhanda elinezingalo ezinhlanu eliphindwe kabili elihlanganiswe nenjini ye-torque enamandla ene-magnetic ehlala njalo;
Nge-encoder ye-engeli enembile kakhulu;
Futhi indlela yokusebenza yesistimu yokubamba engasebenzi ezwela kakhulu;
Ikhanda elinama-axis amahlanu elinomklamo wesakhiwo sefoloko esiqinile nesizinzile linesakhiwo esincane, ukuqina okuhle kanye nokuguquguquka okuhle kakhulu;
Ixazulula kahle ukuxazulula izinkinga eziningi kanye nokubopha okudingekayo ukuze kubekwe kabusha umsebenzi kuma-engeli ayinkimbinkimbi, futhi inciphise iphutha lokubeka. Ifanele imikhiqizo enesimo sezingxenye eziyinkimbinkimbi kanye nezidingo zokunemba okuphezulu. Ingaqedela ukucutshungulwa kwezindawo ezigobile kuma-engeli ahlukahlukene ekubambeni okukodwa futhi ithuthukise ukusebenza kahle kokukhiqiza. Ukucushwa okwenziwe ngokwezifiso, ukwakheka kwe-modular okunembile kakhulu, ukufeza imisebenzi yokwandisa ecebile.

Umbhede, ikholomu, ugongolo, isihlalo esishelelayo kanye ne-ram yesikhungo somshini we-high-speed bridge-type five-axis kuyizinto ezifakwayo, eziqinisekisa ukuqina okwanele komshini wokusebenza futhi zifanele izici zomsebenzi. Ziyizingxenye ezihlanganisiwe ezinodonga oluncane futhi umsebenzi wokusebenza mude. Isimo sokusika sihle, izinga lokususwa kwensimbi liphezulu, ukucindezeleka okubangelwa ukusika umsebenzi wokusebenza kuncane, futhi ikhwalithi yobuso bomsebenzi muhle; ngesikhathi esifanayo, isivinini sokuhamba ngokushesha siyashesha, futhi isikhathi esisekelayo siyadingeka kancane. Ukucubungula i-engela, ukucubungula ubuso, ukucubungula okulula. Umshini wonke uzungezwe ukuvikelwa, ithuluzi lomshini linomsebenzi wokususa ama-chip okuzenzakalelayo, futhi lifakwe umsebenzi wokupholisa amanzi. Ithuluzi lomshini linokubukeka okuhle, ukusebenza okulula kanye nokugcinwa.

Ifomu lesitimela somhlahlandlela esingu-X: ikholomu ifakwe ama-rails amane okuqondisa ajikelezayo anomthwalo osindayo angu-35mm. Ingahlangabezana nezidingo zokuqina okuphezulu namandla ohlaka lwe-gantry, futhi ingahlangabezana nezinzuzo zobuchwepheshe ze-coefficient encane yokungqubuzana, isivinini esisheshayo kanye nokuphila isikhathi eside kwenkonzo; indlela yokugcoba: ukugcoba uwoyela; uhlobo lwe-wire gauge: iTaiwan Shangyin noma uhlobo olufanayo;
(2) Idrayivu ye-X-axis: Ngemva kokuthi i-AC servo motor isetshenziswe ukwandisa nokunciphisa isivinini, iqhuba isikulufu sebhola esinembile esingu-50mm ububanzi ukuze sijikeleze ukuze kutholakale ukuphakelwa kwesobunxele nesokudla kwe-skateboard; Indlela yokugcoba: ukugcoba uwoyela; Uhlobo lwesikulufu: iTaiwan Shangyin noma uhlobo olufanayo;
(3) Ifakwe isikali sokugxusha esiphindwe kabili esinokunemba okuphezulu; uhlobo lwesikali sokugxusha: iSpain FAGOR noma uhlobo olufanayo;
(4) Ukuvikelwa kwesitimela esiqondisayo: Isivikelo sesikhumba esingaphansi sisetshenziselwa ukuvikela izinto zakwamanye amazwe ukuthi zingangeni futhi zingcolise isitimela esiqondisayo. Isembozo esivikelayo sibukeka kahle futhi sinesakhiwo esifanele.

(1) Uhlobo lwesitimela esiqondisayo: I-Y-axis isebenzisa imisele emibili yokuqondisa eqondile enama-roller angu-55 anzima njengomhlahlandlela kanye nomzila othwala umthwalo wokunyakaza okuqondile nokuvundlile kwesilayidi. Ingahlangabezana nezidingo zobuchwepheshe zokuqeda ngesivinini esikhulu kanye nokusika okunzima ngesivinini esiphansi. Indlela yokugcoba: ukugcoba ngamafutha. Uhlobo lwe-wire gauge: iTaiwan Shangyin noma uhlobo olufanayo;
(2) Idrayivu ye-Y-axis: Ngemva kokuthi i-AC servo motor isetshenziswe ukwandisa nokunciphisa isivinini, iqhuba isikulufu sebhola esinembile esingu-50mm ububanzi ukuze sijikeleze ukuze kutholakale ukuphakelwa kwesobunxele nesokudla kwepuleti lesilayidi. Indlela yokugcoba: ukugcoba uwoyela. Uhlobo lwesikulufu: I-Taiwan Shangyin noma uhlobo olufanayo;
(3) Ifakwe isikali sokugxusha esinokunemba okuphezulu; uhlobo lwesikali sokugxusha: iSpain FAGOR noma uhlobo olufanayo;
(4) Ukuvikelwa kwesitimela esiqondisayo: Isivikelo sesikhumba esingaphansi sisetshenziselwa ukuvikela izinto zakwamanye amazwe ukuthi zingangeni futhi zingcolise isitimela esiqondisayo. Isembozo esivikelayo sibukeka kahle futhi sinesakhiwo esifanele.

(1) Uhlobo lwesitimela esiqondisayo: I-Z-axis isebenzisa imisele emibili yokuqondisa eqondile enama-roller angu-45 anzima njengomhlahlandlela kanye nomzila othwala umthwalo wokunyakaza kwe-ram phezulu naphansi; Indlela yokugcoba: ukugcoba ngamafutha; Uhlobo lwe-wire gauge: i-Taiwan Shangyin noma uhlobo olufanayo;
(2) Idrayivu ye-Z-axis: Ngemva kokuba i-AC servo motor isetshenziswe ukuphakamisa nokwehlisa isivinini, ishayela isikulufu sebhola esinembile esingu-50mm ububanzi ukuze sijikeleze ukuze kutholakale ukuphakelwa okuqondile kwe-Z-axis; indlela yokugcoba: ukugcoba uwoyela; uhlobo lwesikulufu: iTaiwan Shangyin noma uhlobo olufanayo;
(3) Ifakwe isikali sokugxusha esiphindwe kabili esinokunemba okuphezulu; uhlobo lwesikali sokugxusha: iSpain FAGOR noma uhlobo olufanayo.

Isilawuli se-CNC: Siemens 840Dsl

Uhlelo lwe-CNC lomshini luyi-Sinumerik 840 sl evela ku-SIEMENS
Ngenkathi kuhlangatshezwana nokucushwa okuyisisekelo kohlelo lwe-CNC, izidingo ezilandelayo ezikhethekile ziyaqinisekiswa
Iyunithi yokulawula encane: i-axis eqondile≤0.001mm, i-axis ejikelezayo≤0.001°
Umsebenzi wokulingisa wezithombe
Umsebenzi wokunciphisa ijubane ekhoneni
Ukufakwa kwe-Helical
Umsebenzi wokugaya
Ukugunyazwa kokulawula i-Master-slave
Inesikrini esingu-15 intshi
Ngephaneli yomqhubi ye-MCP 398C
Kubandakanya ibhodi le-IO elingu-72/48
Imojula ye-axis yokunweba ye-NX10.3
Imodyuli Yehabhu ye-DMC20
ukuqoqwa kwedatha
Nikeza ulwazi olufanele nge-OPCUA noma i-485 noma isofthiwe esezingeni eliphezulu ukuze kufezwe ukuxhumana kolwazi nemishini yomsebenzisi, okuhlanganisa kodwa kungagcini lapho:
Idatha yokusebenza kwemishini (isivinini, amandla okuphakelayo, igama lethuluzi, ubude besibambi samathuluzi, inani lamandla e-spindle, igama lohlelo kanye nenguqulo, irekhodi le-alamu, irekhodi lephaneli yokusebenza, amapharamitha enqubo ye-coordinate system zero offset, njll.)
Igama ledivayisi, inguqulo yesofthiwe, igama lohlelo kanye nenguqulo yohlelo olusebenzayo njengamanje
Isimo sokusebenza kwemishini (kufaka phakathi kodwa kungagcini lapho ukuqalisa kungasebenzi, ukusebenza, ukuvala, kanye nesimo samaphutha), futhi kunganikeza isexwayiso sokwehluleka kwemishini, ukutholwa kokusetshenziswa kwamandla, njll.
Isimo sokusebenza se-PLC

Uhlelo lokugcoba; lo mshini usebenzisa ubuchwepheshe bokuphakelwa kukawoyela obuzimele beqembu
(1) Isethi yohlelo oluzimele lokuphakelwa kukawoyela kanye nohlelo lokuthambisa oluzenzakalelayo luyasetshenziswa ku-X, Y, Z axis guide rail, i-lead screw kanye ne-rack. I-screw bearing igcotshwe ngamafutha.
(2) Ukugcotshwa kwamafutha omgodini oyinhloko kanye nokugcotshwa kwegesi/ukugcotshwa kwamafutha amancane okuzenzakalelayo kuyimodi yokuzenzakalela yesikhathi kanye neyobuningi, isenzo silawulwa ngokuzenzakalelayo uhlelo lokulawula izinombolo, futhi singatholakala futhi sishaqeke. Izinhlobo zephampu yokugcoba zingakhethwa: Ukugcotshwa kwamafutha omoya we-SKF/i-Proton noma izinhlobo ezifanayo

Uhlelo lwe-hydraulic
(1) Leli thuluzi lomshini lifakwe uhlelo oluzimele lwe-hydraulic.
(2) Ithuluzi lomshini lifakwe isiteshi sokupompa se-hydraulic esihlukile, kanti uhlelo lwe-hydraulic lufakwe amadivayisi amaningi okuqapha ukuphepha njenge-alamu yezinga likawoyela, i-alamu yokushisa, i-alamu yokuvimba ukugeleza kwamanzi emuva, kanye ne-alamu yokucindezela okuncane kokusebenza ukuqinisekisa ukuthi ithuluzi lomshini lisebenza ngaphansi kwezimo ezahlukahlukene eziphephile. , thuthukisa ukuvikelwa kokuphepha kwabaqhubi.
(3) Uhlobo lwesiteshi se-Hydraulic: olwaziwa kakhulu ezweni

(1) Ukusika uhlelo lokupholisa lwangaphandle, ekhaleni le-spindle, eduze kwethuluzi, indawo yokucubungula ukupholisa ephelele kakhulu, ukulawula ngempumelelo izinga lokushisa lokusika, ukuze ukucubungula kuhlangabezane nezidingo zokunemba okuphezulu.
(2) Hlukanisa amanzi okupholisa ukuze upholise ikhanda lokuxhumanisa eliyisihlanu kanye nomgodi oyinhloko
Uhlobo lokupholisa amanzi: uhlobo lwasekhaya olusezingeni eliphezulu lweTongfei olufrijiwe noma uhlobo olufanayo

Umagazini wethuluzi ovundlile-ohamba phambili nobuyela emuva ngokungahleliwe-uphawu lomagazini wethuluzi le-24/32T: Ibhizinisi elixhaswe yi-Taiwan i-Desu/Okada noma imikhiqizo efanayo

Imisele yokudonsa amanzi ezinhlangothini zombili kanye nesisekelo ihlanganiswe ngokuphelele, futhi umphumela wokuvimbela ukuvuza muhle;
Ama-conveyor e-spiral chip ezinhlangothini zombili zendawo yokucubungula athutha ngokushesha ama-chip ensimbi akhiqizwa ukucubungula okusheshayo aye ku-lifting chip conveyor, anciphise ukuguquguquka kokushisa kanye nokuguquguquka kwethuluzi lomshini, futhi aqinisekise ukunemba nokuzinza kwethuluzi lomshini;

Ulwazi Lobuchwepheshe

IMODELI	GMH-1016-Q
Usayizi wetafula lomsebenzi (mm)	1000*1200
Ukuhamba kwe-X-axis (mm)	1600
Ukuhamba kwe-Y-axis (mm)	1400
Ukuhamba kwe-Z-axis (mm)	1000
Ububanzi be-gantry (mm)	2100
Ubuso bokuphela kwe-spindle - ibanga letafula lokusebenza (mm)	50-1050
Isivinini se-spindle (rpm)	20000
Isibambi se-spindle	I-HSK-A63
Ibanga lokuzungezisa i-C-axis (°)	±300
Ibanga lokujikeleza kwe-A-axis (°)	±110
Umthwalo webhentshi lomsebenzi (t/m2)	3

Ukucushwa okujwayelekile

Uhlelo	I-Siemens
Umagazini wamathuluzi	Umagazini wamathuluzi ovundlile i-HSK-A63-30T
Uhlelo lokususa ama-chip	Uhlobo lweketanga lokuthutha i-chip + i-trolley * 2
Uhlelo lokugcoba	Uhlelo lokuthambisa amafutha ngokuzenzakalelayo
Uhlelo lokupholisa	Isifutho sendandatho/isithambisi-moya sekhabhinethi kagesi/isithambisi-mafutha
Uhlelo lwe-hydraulic	Yanelisa ibhalansi ye-nitrogen isilinda/isipindle i-broach ekhululekile
Uhlelo lokulinganisa	I-laser tool setter/ruby probe
Irula lokugaya	Umbusi we-grating oqondile kakhulu
Isithasiselo	Ukukhanya kwe-LED
	Ukukhanya okunemibala emithathu
	isibhamu somoya
	isibhamu samanzi

Uhlelo lwe-Siemens 840Dsl CNC	IJalimane
Ama-servo motors e-X, Y, Z okuphakelayo	I-Siemens Germany
Idrayivu ye-XYZ Servo	I-Siemens Germany
Injini Yokujika Ye-AC Servo	I-Siemens Germany
Ikhanda lezixhumanisi ezinhlanu elinama-axis amahlanu	IShanghai
Isikulufu sebhola	I-HIWIN noma uhlobo olufana nalo
Umhlahlandlela Wokugoqa Okuqondile	I-HIWIN noma uhlobo olufana nalo
Ukuthwala isikulufa ngasinye somgodi	I-Japan NSK noma uhlobo olufanayo
Ukuxhumanisa	I-Taiwan noma uhlobo olufanayo
Umsiki ojikelezayo	IShanghai
Ukuvikelwa kwesitimela somhlahlandlela wamathuluzi omshini	IShanghai
Ipompo kawoyela kanye nohlelo lokugcoba oluphakathi	I-Proton noma i-SKF noma okulinganayo
Iswishi yokusondela, i-relay ephakathi	I-Omron/Schneider noma okulinganayo
ijeneretha yokushaya kwesandla	Umhlinzeki wesistimu oqokiwe njengomkhiqizi/noma uhlobo olufanayo
I-Spindle	INNA noma okulinganayo
Ithuluzi lomshini elikhulu lokusakaza	IShanghai
Isivikelo sangaphandle sensimbi yeshidi lamathuluzi omshini	IShanghai
Amabhawodi e-anchor amathuluzi omshini, isethi ephelele yophondo	IShanghai
Uhlelo lwe-hydraulic	odumile eShayina
Izibani Zomsebenzi Nezibani Zesexwayiso	odumile eShayina
Indlela yokulinganisela i-spindle ram	odumile eShayina
Uhlelo lokupholisa lwe-spindle kanye nohlelo lokuhlinzeka ngamanzi	odumile eShayina
Amathuluzi okulungisa avamile	odumile eShayina

Incwadi Yemiyalelo Yemishini
Incwadi Yemiyalelo Kagesi
Isitifiketi
Uhlu lokupakisha
Isimiso sikagesi
Incwadi Yokusebenza Yesistimu
Incwadi Yokulungisa Isistimu
Incwadi yezilungiselelo zesistimu
Ithebula lepharamitha yefektri yesistimu
Umdwebo wesisekelo	Kunikezwe ngemuva kokuthi inkontileka iqale ukusebenza
Incwadi yokulawula izinga lokushisa yebhokisi lokulawula