I-CNC Ibhuloho elisindayo elingu-5-eksisi GMH-2245-Z
Ukwethulwa komshini we-5-axis
Isikhungo somshini womshini webhuloho osindayo wohlobo lwe-axis emihlanu, isakhiwo sisonke sisebenzisa isakhiwo se-gantry esiphakeme sohlobo lwebhuloho, i-symmetry eshisayo iyonke kanye nesakhiwo sebhokisi-in-box yesistimu yokuphotha, esixazulula inkinga yohlobo lwebhuloho lendabuko. isikhungo semishini se-gantry esinesivinini esikhulu se-axis emihlanu. Inqama ithatha uhlangothi olulenga kugongolo ukuze idizayine i-spindle Isenzakalo sesikhungo sokugijima singanciphisa ukufuduka okushisayo okubangelwa ukushintsha kwezinga lokushisa elizungezile endaweni yokusebenzela futhi kuthuthukise ukunemba komshini womshini; futhi lo mklamo we-symmetrical we-thermally wenza umshini ungathinteki kalula ezindaweni ezinokhahlo.
Ngekhanda lokugaya elinembayo elinembayo elinembayo, i-shaft eyinhloko ithatha inhloko yokushwibeka ephindwe kabili enesivinini esikhulu, ekwazi ukubona ukugaya okusebenza kahle kakhulu kanye nokuqedwa kwesivinini esikhulu ngaphansi kokuxhunyaniswa kwama-eksisi amahlanu, futhi ikwazi ukubona ukulawula okunembile kokuma komshini, okuphakeme kakhulu. ukusebenza kahle, ukunemba okuphezulu, ukuzinza nokuthembeka.
Ijubane eliphezulu lokuphotha, ukunemba okuphezulu nokugcinwa kahle kokunemba, ukugcotshwa kwamafutha, ukupholisa ukujikeleza okuphoqelekile.
Ama-eksisi ayinhloko we-heavy-duty bridge-type five-axis gantry machining centre ahlukaniswe ama-axis alayini i-X-eksisi, i-Y-eksisi, i-Z-eksisi, i-axis ejikelezayo C-eksisi, i-A-eksisi. , ukucutshungulwa kokumba okujulile, i-cavity recess kanye ne-taper ezindaweni eziyinkimbinkimbi, kanye nenkinga yokucubungula okuphumelelayo nokuphezulu kwezingxenye eziyinkimbinkimbi ezimise okukhethekile.
Isakhiwo sokunyakaza asisindi, sinciphisa umthwalo wokushayela wesikulufu sebhola, sinciphisa ukuguga kwesikulufu sebhola kanye nomhlahlandlela womugqa, futhi ngokuhambisanayo sithuthukisa ukunemba;
Isakhiwo se-viaduct siphinde sikhulise ukuqina kwengxenye ethwala umthwalo womshini, engagwema kahle isenzakalo sokundindizela okwenzeka kalula lapho ugongolo luhamba ngokushesha futhi i-spindle ihamba ngesivinini esikhulu;
Ihlanganiswe nekhanda le-AC eline-axis emihlanu yengalo ephindwe kabili, i-torque enguzibuthe ehlala unomphela ingakwazi ukuhlangabezana nezidingo eziphakeme kakhulu zokunemba, amandla kanye nokuphendula okuguquguqukayo, isuse izingxenye zokuhambisa ngomshini, ukugcinwa okulula, ukutholakala okuphezulu, kanye nesakhiwo esincane.
Uhla lokuzungezisa lwe-A-axis luyi-±110 °, futhi ububanzi bokuzungeza be-C-axis ngu-±270 °, okubona ngokuphelele ukuguqulwa okuqondile nokuvundlile;
Ukunemba komshini womkhiqizo kufinyelela ku-5μ; ingakwazi ukucubungula izinto ezifana ne-titanium alloy; izinga lobuchwepheshe liseduze nokuhola kwamanye amazwe;
Kuhlanganiswe nesishumeki se-engeli evaleke ngokugcwele esinokuphindaphindwa okuphezulu, ukunemba kokuma kwama-axes A no-C kungafinyelela kumasekhondi angu-±5arc, futhi ukuphindaphinda kokuma kwe-eksisi engu-A no-C kungafinyelela ku-±3.5arc sec, okungagcini nje ngokubona ukuphakama. -Ukunemba kwemishini, kodwa futhi kugwema ama-engeli ayinkimbinkimbi. Ukusethwa kokususa iphutha.
Ikhanda le-axis emihlanu enengalo ekabili
Isikhungo semishini ye-axis gantry ye-five-axis singahlonyiswa ngamaspindle amathathu ahlukene enjini: aphezulu, aphakathi nendawo naphansi. Isivinini esiphezulu singafinyelela ku-18000rpm, amandla okuphotha angu-35KW, futhi i-torque ephezulu ingafinyelela ku-118Nm. Umnikazi wamathuluzi ngu-HSK-A63; ithuluzi lisekelwa ngamanzi, futhi uhlelo lokubopha ithuluzi lunamandla amakhulu okubamba; ithuluzi elide linamanzi asuka phakathi nendawo yokupholisa ukuze apholise indawo yomshini, okuthuthukisa ngokwengeziwe ukunemba komshini; amandla okusika makhulu, ukusebenza kahle kokusika kuphezulu, isikhathi sokucubungula sifushane, futhi ukusebenza kahle kwamandla okukhiqiza kuhle, ngokuyisisekelo kuhlanganisa zonke izidingo zemakethe!
Inhloko ye-axis emihlanu enengalo ephindwe kabili ehlanganiswe nozibuthe ongapheli we-torque motor mechanism;
Ngesifaki khodi se-engeli esinembe kakhulu;
Kanye nesistimu ye-clamping ebucayi kakhulu;
Ikhanda le-axis emihlanu elinomklamo oqinile futhi ozinzile wesakhiwo semfoloko yonke inesakhiwo esihlangene, ukuqina okuhle nokuguquguquka okuhle kakhulu;
Ixazulula kahle ukulungisa amaphutha amaningi kanye nokubamba okudingekayo ukuze kubekwe kabusha indawo yokusebenza ngama-engeli ayinkimbinkimbi, futhi yehlisa iphutha lokuma. Ifanele imikhiqizo enezingxenye eziyinkimbinkimbi zomumo kanye nezidingo zokunemba okuphezulu. Ingaqedela ukucutshungulwa kwezindawo ezigobile ngama-engeli ahlukahlukene ekubambeni okukodwa futhi ithuthukise ukusebenza kahle kokukhiqiza. Ukucushwa komuntu siqu, ukunemba okuphezulu kwedizayini ye-modular, ukuze kuzuzwe imisebenzi yokwandisa enothile.
Ukuze kuthuthukiswe ukusebenza kwekhanda le-AC eline-axis emihlanu yengalo ephindwe kabili futhi lilenze lisebenze ngokwesayensi futhi liguquguquke, kwamukelwa idizayini ehlangene, isistimu yokubamba i-passive passive clamping eyengeziwe. I-passive qigong clamp enamandla amakhulu asebenzayo inomsebenzi wokuqinisekisa ukuphepha. Uma umfutho womoya osebenzayo ulahlekile nganoma yisiphi isizathu, uzongena esimweni sokukhiya i-clamp, esigwema inkinga yokuhluleka komshini nokushayisana ngesikhathi sokucubungula, futhi ingavikela kangcono imishini futhi igweme ukulahlekelwa okungadingekile. , futhi izindleko zesistimu zizonke ziphansi. I-AC axis inozinzo oluphezulu, amandla okubamba e-axis angafinyelela ku-1680Nm, futhi amandla okubamba e-C axis angafinyelela ku-2040Nm, okubona kahle ukunemba okuphezulu kwemishini.
Umshini osindayo webhuloho wohlobo lwe-axis emihlanu uhlanganisa: ithebula lokusebenza, ikholomu, ugongolo, isihlalo esishelelayo, isihlalo sehhashi, nenqama kuwukubukisa ukuze kuqinisekiswe ukuqina okwanele kokucubungula. Ukuze uthole isivinini esikhulu sokusika, isimo esihle sokusika, izinga eliphezulu lokususwa kwensimbi, ukucindezeleka okuncane okukhiqizwa ukusika kwe-workpiece, kanye nekhwalithi enhle yendawo yokusebenza;
Ijubane elihambayo ngokushesha, isikhathi esisizayo esincane esidingekayo, ifakwe ikhanda le-axis emihlanu enezingalo ezimbili, i-clamping yesikhathi esisodwa, ukucubungula okunama-engeli amaningi, ukucutshungulwa kwendawo egobile, ukucubungula okuhlelekile.
Wonke umshini uzungezwe ukuvikelwa, umshini unomsebenzi wokukhipha i-chip othomathikhi, futhi ufakwe umsebenzi wokupholisa amanzi. Umshini unokubukeka okuhle, ukusebenza okulula nokulungiswa.
I-X-eksisi
Ifomu likaloliwe we-X-axis: Ikholomu ifakwe ama-roller linear linear one rails angu-55mm. Ingakwazi ukuhlangabezana nezidingo eziphakeme zokuqina namandla ohlaka lwe-gantry, futhi ingahlangabezana nezinzuzo zobuchwepheshe ze-coefficient encane yokungqubuzana, isivinini esisheshayo kanye nempilo ende yesevisi; indlela yokugcoba: ukugcoba amafutha; uhlobo lwesitimela somugqa: I-INA yesiJalimane noma izinhlobo ezifanayo;
Ukudluliswa kwe-X-axis: Ngemva kokuthi i-AC servo motor yehlisiwe, ishayela isikulufu sebhola esinembayo esingu-63mm ukuze sizungeze ukuze sibone okuphakelayo kwangaphambili nangemuva kwesilayidi; Indlela yokugcoba: ukugcoba amafutha; I-Screw brand: I-Czech KSK noma uhlobo olufanayo lwebanga;
Ifakwe irula yokusanhlamvu egcwele ukunemba okuphezulu okuphindwe kabili; igrating umbusi brand: Spain FAGOR noma Germany HEIDENHAIN;
Isivikelo sesitimela esiqondisayo: Isivikelo somgodi wesikhumba sisetshenziselwa ukuvikela ukuvimbela izinto zangaphandle ukuthi zingangeni futhi zingcolise ujantshi womhlahlandlela. Isihlangu sinokubukeka okuhle kanye nesakhiwo esinengqondo.
I-Y-eksisi
Ifomu likaloliwe we-Y-axis: ikholomu ifakwe ama-roller linear linear linear rails amane angu-55mm. Ingakwazi ukuhlangabezana nezidingo eziphakeme zokuqina namandla ohlaka lwe-gantry, futhi ingahlangabezana nezinzuzo zobuchwepheshe ze-coefficient encane yokungqubuzana, isivinini esisheshayo kanye nempilo ende yesevisi; indlela yokugcoba: ukugcoba amafutha; uhlobo lwesitimela somugqa: I-INA yesiJalimane noma izinhlobo ezifanayo;
Idrayivu ye-Y-axis: I-AC servo motor isetshenziselwa ukushayela i-rack ne-pinion transmission ngemva kokwehla, ukuze kubonakale ukunyakaza kwesihlalo kwesokunxele nakwesokudla; Indlela yokugcoba: Ukugcoba amafutha; I-Rack brand: I-Alpha yesiJalimane noma uhlobo olufanayo lwebanga;
Ifakwe isikali sokugaya esinembayo esigcwele esivaliwe; uphawu lwesikali sokugaya: iSpain FAGOR noma iJalimane HEIDENHAIN;
Isivikelo sesitimela esiqondisayo: Isivikelo somgodi wesikhumba sisetshenziselwa ukuvikela ukuvimbela izinto zangaphandle ukuthi zingangeni futhi zingcolise ujantshi womhlahlandlela. Isihlangu sinokubukeka okuhle kanye nesakhiwo esinengqondo.
I-Z-Axis
Ifomu lesitimela le-Z-axis: ikholomu ifakwe ama-roller linear linear linear rails amane angu-55mm. Ingakwazi ukuhlangabezana nezidingo zamandla e-axis ye-Z, futhi ingahlangabezana nezinzuzo zobuchwepheshe ze-coefficient encane yokungqubuzana, isivinini esisheshayo kanye nempilo ende yesevisi; Indlela yokugcoba: ukugcoba amafutha; Umzila wesitimela somugqa: I-INA yesiJalimane noma izinhlobo ezifanayo;
Ukudluliselwa kwe-Z-axis: I-AC servo motor isetshenziselwa ukushayela isikulufu esinembayo sebhola esinobubanzi obungu-50mm ukuze sizungeze ukuze sibone ukuphakama naphansi kwenqama; indlela yokugcoba: ukugcoba amafutha; i-screw brand: I-Czech KSK noma izinhlobo ezifanayo, ezifakwe amasilinda ebhalansi ye-nitrogen ephindwe kabili, bhalansisa iningi lesisindo sezingxenye ezihambayo;
Ifakwe isikali sokugaya esinembayo esigcwele esivaliwe; uphawu lwesikali sokugaya: iSpain FAGOR noma iJalimane HEIDENHAIN;
Isivikelo sesitimela esiqondisayo: Isivikelo somgodi wesikhumba sisetshenziselwa ukuvikela ukuvimbela izinto zangaphandle ukuthi zingangeni futhi zingcolise ujantshi womhlahlandlela. Isihlangu sinokubukeka okuhle kanye nesakhiwo esinengqondo.
Isilawuli sesistimu ye-CNC: Heidenhain TNC640
IHydraulic kanye ne-Lubrication System
Isistimu yokugcoba; lo mshini usebenzisa ubuchwepheshe obuzimele bokuhlinzeka ngamafutha eqembu
(1) Isethi yokuhambisa uwoyela okuzenzakalelayo okuzenzakalelayo kanye nesistimu yokuthambisa yamukelwa i-X, Y, Z, isitimela se-axis guide, isikulufu sokuhola kanye nerack. I-screw bear ifakwe amafutha. Igama Brand: Nanjing Bechier
Uhlelo lweHydraulic
(1) Lo mshini ufakwe uhlelo oluzimele lwe-hydraulic.
(2) Lo mshini ufakwe esiteshini sephampu esihlukile se-hydraulic, kanti i-hydraulic system ifakwe inqwaba yamathuluzi okuqapha ukuphepha njenge-alamu yezinga likawoyela, i-alamu yokushisa, i-alamu yokuvinjwa kwe-backflow, kanye ne-alamu yokucindezela okuncane kokusebenza ukuze kuqinisekiswe ukuthi umshini isebenza ngaphansi kwezimo ezihlukahlukene eziphephile. , thuthukisa ukuvikelwa kokuphepha kwabaqhubi.
(3) Uphawu lwesiteshi seHydraulic: Dezhiyi Hydraulic
Umagazini wamathuluzi
Umagazini wamathuluzi avundlile-indlela-mbili eya phambili futhi uhlehlise uphawu lwemagazini yamathuluzi we-32T: Ibhizinisi elixhaswe yi-Taiwan i-Desu/Okada noma izinhlobo ezifanayo
I-chip conveyor
I-Chain plate type chip conveyors ifakwe ezinhlangothini zombili zetafula lokusebenzela, futhi imigodi ifakwe esisekelweni, esinomphumela omuhle wokuvimbela ukuvuza;
Ama-chip conveyor ezinhlangothini zombili zendawo yokucubungula ngokushesha athutha ama-chips ensimbi akhiqizwa ukucubungula ngesivinini esiphezulu ku-conveyor ye-chip ephakamisayo, ukunciphisa ukuguqulwa kokushisa nokuguqulwa komshini, nokuqinisekisa ukunemba nokuzinza komshini;
Ulwazi Lobuchwepheshe
| INDLELA | I-GMH-2245-Z |
| Usayizi wethebula lomsebenzi (mm) | 2200*4000 |
| Uhambo lwe-X-axis (mm) | 4500 |
| Uhambo lwe-Y-axis (mm) | 2500 |
| Uhambo lwe-Z-axis (mm) | 1500 |
| Ububanzi be-Gantry (mm) | 3400 |
| Ubuso bokuphela kwe-spindle - ibanga letafula lokusebenza (mm) | 150-1150 |
| Isivinini se-spindle (rpm) | 18000 |
| Isibambi se-spindle | I-HSK-A63 |
| Ibanga lokuzungezisa i-C-axis (°) | ±270° |
| Ibanga lokuzungezisa i-axis (°) | ±110° |
| Umthwalo webhentshi lomsebenzi (t/m2) | 5 |
| Isiphakeli somsebenzi (m/min) | 20/20/20 |
| Okuphakelayo okusheshayo(m/min) | 40/40/40 |
| Amandla(kw) | 35(S1)/43.8(S6 40%) |
| I-Torque(Nm) | 95(S1)/118(S6 40%) |
| X/Y/Z ukunemba kokuma(mm) | 0.030/0.025/0.025 |
| Ukunemba kokuma kwe-A/C(mm) | ±5 |
| Ukuphindaphinda kwe-X/Y/Z(mm) | 0.015/0.010/0.010 |
| Ukuphindaphinda kwe-A/C(mm) | ±5 |
| Umagazini wamathuluzi | 32 |
| Uhlelo lwe-CNC | I-HEIDENHAIN TNC640 |
Ukucushwa okujwayelekile
| Isistimu ye-Siemens 840Dsl CNC | EJalimane |
| X, Y, Z okuphakelayo ama-servo motors | I-HEIDENHAIN eJalimane |
| XYZ Servo Drive | I-HEIDENHAIN eJalimane |
| I-AC Servo Spindle Motor | I-HEIDENHAIN eJalimane |
| Ikhanda lezixhumanisi ezinhlanu ze-axis ezinhlanu | Shanghai |
| Isikulufu sebhola | I-HIWIN noma uhlobo olufanayo |
| I-Linear Roller Guide | I-HIWIN noma uhlobo olufanayo |
| I-screw ngayinye ye-screw bear | I-Japan NSK noma uhlobo olufanayo |
| Ukuhlanganisa | I-Taiwan noma uhlobo olufanayo |
| I-Spiral cutter | Shanghai |
| ukuvikela umzila wesitimela umhlahlandlela womshini | Shanghai |
| Iphampu kawoyela kanye nohlelo lokuthambisa oluphakathi nendawo | I-Proton noma i-SKF noma okulinganayo |
| I-Proximity switch, i-intermediate relay | Omron/Schneider noma okulinganayo |
| i-hand pulse generator | Umkhiqizi oqokiwe womhlinzeki wesistimu/noma uhlobo olufanayo |
| I-spindle | INNA noma okulinganayo |
| umshini wokulingisa omkhulu | Shanghai |
| umshini ishidi metal isivikelo sangaphandle | Shanghai |
| amabhawodi ehange omshini, uphondo isethi ephelele | Shanghai |
| Uhlelo lweHydraulic | edumile eChina |
| Izibani Zokusebenza Nezibani Eziyisixwayiso | edumile eChina |
| Indlela yebhalansi yenqama ye-spindle | edumile eChina |
| Isistimu yokupholisa ye-spindle kanye nesistimu yokuhlinzeka ngamanzi | edumile eChina |
| Amathuluzi okulungisa ajwayelekile | edumile eChina |
| Incwadi Yeziqondiso Zemishini |
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| Incwadi Yeziqondiso Zogesi |
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| Isitifiketi |
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| Uhlu lokupakisha |
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| Isikimu sikagesi |
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| Imanuwali Yokusebenza Kwesistimu |
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| Imanuwali Yokulungisa Isistimu |
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| Imanuwali yepharamitha yesistimu |
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| Ithebula lepharamitha yefekthri yesistimu |
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| Umdwebo wesisekelo | Kuhlinzekwe ngemuva kokuthi inkontileka isiqalile ukusebenza |
| Ibhukwana lokulawula izinga lokushisa lebhokisi |
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Siyabonga ngokunaka kwakho!
