Uchungechunge lwe-CV lwesikhungo semishini esiqondile esingu-5-Axis

Isithombe Esivelele Se-CV Sesikhungo Semishini Esiqondile Esine-Axis Ezi-5

Isingeniso:

Isikhungo somshini we-CNC sinokuqina okuphezulu, ukuphakelwa okusheshayo okungu-48m/min, ukushintsha kwamathuluzi okusheshayo, kanye ne-Siemens CNC yomshini womshini wezingxenye oyinkimbinkimbi onembile futhi osebenzayo.

Sithumelele i-imeyili

Imininingwane Yomkhiqizo

Izici Zomkhiqizo

Imininingwane Yomkhiqizo

Amacala Okucubungula

Izici

Isingeniso somshini
Uchungechunge lwe-CV lwesikhungo sokugaya oluqondile olune-axis emihlanu lunezici zokuqina okuphezulu, ukunemba okuphezulu kanye nokusebenza kahle kakhulu kokugaya. Ikholomu isebenzisa umklamo we-herringbone onobubanzi obukhulu, obungathuthukisa kakhulu ukugoba kanye namandla okugoba kwekholomu; ibhentshi lokusebenza isebenzisa ububanzi obufanele besilayidi futhi ivaliwe ebusweni, ukuze amandla ebhentshini lokusebenza afane futhi ubulukhuni buthuthukiswe; umbhede usebenzisa isigaba esinqamulayo se-trapezoidal, okunciphisa Isikhungo samandla adonsela phansi sithuthukisa amandla okugoba; wonke umshini usebenzisa ukuhlaziywa kwezinto ezilinganiselwe ukuklama ingxenye ngayinye ukuze inikeze ukuzinza okungcono kakhulu.

Ukufuduka okusheshayo okusheshayo kwama-axis amathathu kungafinyelela ku-48M/min, isikhathi sokushintsha ithuluzi le-TT singama-2.5S kuphela, umagazini wamathuluzi ulayishwe ngokugcwele ama-t angu-24. Isikhungo somshini we-CNC esiqondile esingu-5-axis sifanele amamodeli ahlukahlukene e-concave-convex angu-2D kanye ne-3D anezimo eziyinkimbinkimbi kanye nezimbobo eziyinkimbinkimbi kanye nobuso obuyinkimbinkimbi. Ifanele futhi ukugaya, ukubhoboza, ukwandisa, ukubhoboza, ukuthepha kanye nezinye izinqubo zokucubungula zifaneleka kakhulu kokubili amaqoqo amancane naphakathi okucubungula nokukhiqiza okuhlukahlukene, futhi zingasetshenziswa futhi emigqeni ezenzakalelayo yokukhiqiza ngobuningi.
Ukuboniswa kwesithombe okuguquguqukayo kwethrekhi yamathuluzi, isibonisi sokuxwayisa esihlakaniphile, ukuzihlola kanye neminye imisebenzi kwenza ukusetshenziswa nokugcinwa kwethuluzi lomshini we-CNC kube lula futhi kusheshe; Umthamo wokufunda ukhushulwa ube yimigqa engu-3000/isekhondi, okwenza kube lula ukudlulisa okusheshayo nokuphumelelayo kanye nokucutshungulwa kwe-inthanethi kwezinhlelo ezinomthamo omkhulu.

I-RTCP (Iphuzu Lesikhungo Sethuluzi Lokujikeleza) lesikhungo somshini we-CNC esine-axis emihlanu ngumsebenzi wokulawula iphuzu lethuluzi. Ngemva kokuvula umsebenzi we-RTCP, isilawuli sizoshintsha kusukela ekulawuleni ubuso bokugcina besiphathi sethuluzi kuya ekulawuleni iphuzu lesihloko sethuluzi. Ukulandela iphuzu lethuluzi kungabuyisela ukulingana okubangelwa yi-axis ejikelezayo. Iphutha lokuvimbela ukungqubuzana kweThuluzi. Ephuzwini A lomsebenzi, umugqa ophakathi we-axis yethuluzi ushintsha ngqo kusuka endaweni evundlile kuya endaweni eqondile. Uma iphutha eliqondile lingalungiswa, iphuzu lethuluzi lizophambuka kusuka endaweni A noma lingene ngisho nomsebenzi, okubangela ingozi enkulu. Ngenxa yokuthi ukunyakaza okuqhubekayo kwe-axis ejikelezayo kanye ne-axis ejikelezayo kubangela izinguquko endaweni yephuzu A, isikhundla sephuzu lethuluzi lokuqala ohlelweni kumele silungiswe ukuqinisekisa ukuthi izixhumanisi zesikhundla sephuzu lethuluzi zihlala zingashintshi maqondana nephuzu A, njengokungathi iphuzu lethuluzi lihamba nephuzu A., lesi yiphuzu le-Thuluzi elilandelayo.

Lo msebenzi unamazinga angu-0 ~ 9, izinga lesi-9 liwukunemba okuphezulu kakhulu, kanti izinga lokuqala kuya kwelesi-8 libuyisela iphutha le-servo emuva, futhi linikeza indlela yokucubungula ubushelevu obufanele.

Ukucubungula Okunezinhlangothi Ezintathu Okunesivinini Esiphezulu Nokunemba Okuphezulu

I-spindle yesivinini esikhulu, isilawuli somshini wokugaya i-arc ye-3D singafunda kusengaphambili amabhlogo angu-2000 kanye nokulungiswa kwendlela ebushelelezi yomshini wokugaya isivinini esikhulu kanye nokunemba okuphezulu.

Isakhiwo Esiqinile Kakhulu

Thuthukisa isimo sesakhiwo futhi uthuthukise ukwabiwa ukuze uthuthukise ukuqina komshini. Ukuma kwethuluzi lomshini kanye nekholomu kanye nokwenza ngcono ukwabiwa yizo zakhiwo ezifanele kakhulu ngokuhlaziywa kwe-CAE. Izilinganiso ezahlukahlukene ezithuthukisiwe ezingabonakali ngaphandle zibonisa ikhono lokusika elizinzile elingaboniswa yijubane le-spindle lesikhungo somshini wokugaya oqondile we-CNC.

Imininingwane Yobuchwepheshe

Into		iyunithi	I-CV200	I-CV300	I-CV500
Ukuhamba	Ukuhamba kwe-axis ye-X/Y/Z	mm	500×400×330	700600500	700×600×500
	Ibanga ukusuka ebusweni bokuphela kwe-spindle kuya endaweni yetafula elisebenzayo	mm	100-430	150-650	130-630
	Ibanga ukusuka esikhungweni se-spindle kuya endaweni yesitimela yomhlahlandlela wekholomu	mm	412	628	628
	Ibanga eliphakeme kakhulu phakathi kwesikhungo se-spindle esingu-90° A-axis kanye nobuso bediski le-C-axis	mm	235	360	310
Okuphakelayo kwe-axis oku-3	Ukususwa okusheshayo kwe-axis ye-X/Y/Z	m/min	48/48/48	48/48/48	36/36/36
Okuphakelayo kwe-axis oku-3	Izinga lokuphakelayo lokusika	mm/min	1-24000	1-24000	1-24000
I-Spindle	Imininingwane yespindle (ububanzi bokufakwa/imodi yokudlulisa)	mm	95/ngqo	140/Ngokuqondile	140/Ngokuqondile
	I-spindle taper	mm	I-BT30	I-BT40	I-BT40
	Isivinini se-spindle	r/min	12000	12000	12000
	Amandla enjini ye-spindle (eqhubekayo/S3 25%)	kW	8.2/12	15/22.5	15/22.5
	I-Spindle Motor Torque (Eqhubekayo/S3 25%)	I-Nm	26/38	47.8/71.7	47.8/71.7
Umagazini wamathuluzi	Umthamo womagazini	T	21T	24T	24T
	Isikhathi sokushintsha ithuluzi (TT)	s	2.5	4	4
	Ububanzi beThuluzi obukhulu (ithuluzi eligcwele/ithuluzi elingenalutho)	mm	80	70/120	70/120
	Ubude obukhulu bethuluzi	mm	250	300	300
	Isisindo esiphezulu samathuluzi	kg	3	8	8
Umhlahlandlela	Umhlahlandlela we-X-axis (usayizi/inani lama-slider)	mm	30/2	I-roller engu-35/2	Irola engu-45/2
	Umhlahlandlela we-Y-axis (ubukhulu/ubuningi bezilayida)		30/2	I-roller engu-35/2	Irola engu-45/2
	Umhlahlandlela we-Z-axis (ubukhulu/ubuningi bezilayida)		30/2	I-roller engu-35/2	Irola engu-45/2
Isikulufu	Isikulufu se-X-axis		Φ28×16	Φ40×16	Φ40×16
	Isikulufu se-Y-axis		Φ28×16	Φ40×16	Φ40×16
	Isikulufu se-axis Z		Φ32×16	Φ40×16	Φ40×16
Ukunemba	Ukunemba kokubeka	mm	±0.005/300	±0.005/300	±0.005/300
Ukunemba	Ukuphindaphinda	mm	±0.003/300	±0.003/300	±0.003/300
I-axis engu-5	Indlela yokushayela ye-Turntable		Umama ngqo	Ikhamera ye-roller	ikhamera ye-roller
	Ububanzi be-Turntable	mm	Φ200	Φ300*250	φ500*400
	Isisindo somthwalo esivumelekile se-turntable (evundlile/ethambekele)	kg	40/20	100/70	200
	Isivinini esiphezulu se-A/C-axis	i-rpm	100/230	60/60	60/60
	Ukuma/ukuphindaphinda kwe-A-axis	isekhondi le-arc	10/6	15/10	15/10
	Ukuma/ukuphindaphinda kwe-C-axis	isekhondi le-arc	8/4	15/10	15/10
Ukuthambisa	Umthamo weyunithi yokugcoba	L	1.8	1.8	1.8
Ukuthambisa	Uhlobo lokuhlukanisa uwoyela		ivolumu	Ukugcotshwa ngamafutha	ivolumu
Abanye	Isidingo somoya	kg/c㎡	≥6	≥6	≥6
	Ukugeleza komthombo womoya	mm3/umzuzu	≥0.2	≥0.4	≥0.4
	umthamo webhethri	I-KVA	10	22.5	26
	Isisindo Somshini (Esibanzi)	t	2.9	7	8
	Ubukhulu Bomshini (L×W×H)	mm	1554×2346×2768	224828842860	2610×2884×3303

Isibonelo Sokucubungula

1. Imboni Yezimoto

2. Ukulungiswa kokunemba

3. Imboni yezempi

Okwedlule: Uchungechunge lwe-CTB lwesikhungo semishini esiqondile esingu-5-Axis

Olandelayo: Uchungechunge lwe-TK lwesikhungo semishini esiqondile esingu-5-Axis

Ukushintsha okusheshayo okusheshayo kwama-axis amathathu kungafinyelela ku-48M/min, isikhathi sokushintsha ithuluzi le-TT singama-2.5S kuphela, umagazini wamathuluzi ulayishwe ngokugcwele ama-24t. Ifanele amamodeli ahlukahlukene e-2D kanye ne-3D concave-convex anezimo eziyinkimbinkimbi kanye nezimbobo eziyinkimbinkimbi kanye nobuso obuyinkimbinkimbi. Ifanele futhi ukugaya, ukubhoboza, ukwandisa, ukubhoboza, ukuthepha kanye nezinye izinqubo zokucubungula zifaneleka kakhulu kokubili amaqoqo amancane naphakathi okucubungula nokukhiqiza okuhlukahlukene, futhi ingasetshenziswa futhi emigqeni ezenzakalelayo yokukhiqiza ngobuningi.
Ukuboniswa kwesithombe okuguquguqukayo kwethrekhi yamathuluzi, isibonisi sokuxwayisa esihlakaniphile, ukuzihlola kanye neminye imisebenzi kwenza ukusetshenziswa nokugcinwa kwethuluzi lomshini kube lula futhi kusheshe; Umthamo wokufunda ukhushulwa ube yimigqa engu-3000/isekhondi, okwenza kube lula ukudlulisa okusheshayo nokuphumelelayo kanye nokucutshungulwa kwe-inthanethi kwezinhlelo ezinomthamo omkhulu.

I-RTCP (Iphuzu Lesikhungo Sethuluzi Lokujikeleza) lesikhungo somshini esinezingqimba ezinhlanu ngumsebenzi wokulawula iphuzu lethuluzi. Ngemva kokuvula umsebenzi we-RTCP, isilawuli sizoshintsha kusukela ekulawuleni ubuso bokugcina besiphathi sethuluzi kuya ekulawuleni iphuzu lesihloko sethuluzi. Ukulandela iphuzu lethuluzi kungabuyisela ukulingana okubangelwa yi-axis ejikelezayo. Iphutha lokuvimbela ukungqubuzana kweThuluzi. Ephuzwini A lomsebenzi, umugqa ophakathi we-axis yethuluzi ushintsha ngqo kusuka endaweni evundlile kuya endaweni eqondile. Uma iphutha eliqondile lingalungiswa, iphuzu lethuluzi lizophambuka kusuka endaweni A noma lingene ngisho nomsebenzi, okubangela ingozi enkulu. Ngenxa yokuthi ukunyakaza okuqhubekayo kwe-axis ejikelezayo kanye ne-axis ejikelezayo kubangela izinguquko endaweni yephuzu A, isikhundla sephuzu lethuluzi lokuqala ohlelweni kumele silungiswe ukuqinisekisa ukuthi izixhumanisi zesikhundla sephuzu lethuluzi zihlala zingashintshi maqondana nephuzu A, njengokungathi iphuzu lethuluzi lihamba nephuzu A., lesi yiphuzu le-Thuluzi elilandelayo.

Lo msebenzi unamazinga angu-0 ~ 9, izinga lesi-9 liwukunemba okuphezulu kakhulu, kanti izinga lokuqala - lesi-8 libuyisela iphutha le-servo emuva, futhi linikeza indlela yokucubungula ubushelevu obufanele.

Ukucubungula Okunezinhlangothi Ezintathu Okunesivinini Esiphezulu Nokunemba Okuphezulu

Isakhiwo Esiqinile Kakhulu

Thuthukisa isimo sesakhiwo futhi uthuthukise ukwabiwa ukuze uthuthukise ukuqina komshini. Ukuma kwethuluzi lomshini kanye nekholomu kanye nokwenza ngcono ukwabiwa kuyisimo esifanele kakhulu ngokuhlaziywa kwe-CAE. Izindlela ezahlukahlukene ezithuthukisiwe ezingabonakali ngaphandle zibonisa ikhono lokusika elizinzile elingaboniswa yijubane le-spindle.

Into		iyunithi	I-CV200	I-CV300	I-CV500
Ukuhamba	Ukuhamba kwe-axis ye-X/Y/Z	mm	500×400×330	700600500	700×600×500
	Ibanga ukusuka ebusweni bokuphela kwe-spindle kuya endaweni yetafula elisebenzayo	mm	100-430	150-650	130-630
	Ibanga ukusuka esikhungweni se-spindle kuya endaweni yesitimela yomhlahlandlela wekholomu	mm	412	628	628
	Ibanga eliphakeme kakhulu phakathi kwesikhungo se-spindle esingu-90° A-axis kanye nobuso bediski le-C-axis	mm	235	360	310
Okuphakelayo kwe-axis oku-3	Ukususwa okusheshayo kwe-axis ye-X/Y/Z	m/min	48/48/48	48/48/48	36/36/36
Okuphakelayo kwe-axis oku-3	Izinga lokuphakelayo lokusika	mm/min	1-24000	1-24000	1-24000
I-Spindle	Imininingwane yespindle (ububanzi bokufakwa/imodi yokudlulisa)	mm	95/ngqo	140/Ngokuqondile	140/Ngokuqondile
	I-spindle taper	mm	I-BT30	I-BT40	I-BT40
	Isivinini se-spindle	r/min	12000	12000	12000
	Amandla enjini ye-spindle (eqhubekayo/S3 25%)	kW	8.2/12	15/22.5	15/22.5
	I-Spindle Motor Torque (Eqhubekayo/S3 25%)	I-Nm	26/38	47.8/71.7	47.8/71.7
Umagazini wamathuluzi	Umthamo womagazini	T	21T	24T	24T
	Isikhathi sokushintsha ithuluzi (TT)	s	2.5	4	4
	Ububanzi beThuluzi obukhulu (ithuluzi eligcwele/ithuluzi elingenalutho)	mm	80	70/120	70/120
	Ubude obukhulu bethuluzi	mm	250	300	300
	Isisindo esiphezulu samathuluzi	kg	3	8	8
Umhlahlandlela	Umhlahlandlela we-X-axis (usayizi/inani lama-slider)	mm	30/2	I-roller engu-35/2	Irola engu-45/2
	Umhlahlandlela we-Y-axis (ubukhulu/ubuningi bezilayida)		30/2	I-roller engu-35/2	Irola engu-45/2
	Umhlahlandlela we-Z-axis (ubukhulu/ubuningi bezilayida)		30/2	I-roller engu-35/2	Irola engu-45/2
Isikulufu	Isikulufu se-X-axis		Φ28×16	Φ40×16	Φ40×16
	Isikulufu se-Y-axis		Φ28×16	Φ40×16	Φ40×16
	Isikulufu se-axis Z		Φ32×16	Φ40×16	Φ40×16
Ukunemba	Ukunemba kokubeka	mm	±0.005/300	±0.005/300	±0.005/300
Ukunemba	Ukuphindaphinda	mm	±0.003/300	±0.003/300	±0.003/300
I-axis engu-5	Indlela yokushayela ye-Turntable		Umama ngqo	Ikhamera ye-roller	ikhamera ye-roller
	Ububanzi be-Turntable	mm	Φ200	Φ300*250	φ500*400
	Isisindo somthwalo esivumelekile se-turntable (evundlile/ethambekele)	kg	40/20	100/70	200
	Isivinini esiphezulu se-A/C-axis	i-rpm	100/230	60/60	60/60
	Ukuma/ukuphindaphinda kwe-A-axis	isekhondi le-arc	10/6	15/10	15/10
	Ukuma/ukuphindaphinda kwe-C-axis	isekhondi le-arc	8/4	15/10	15/10
Ukuthambisa	Umthamo weyunithi yokugcoba	L	1.8	1.8	1.8
Ukuthambisa	Uhlobo lokuhlukanisa uwoyela		ivolumu	Ukugcotshwa ngamafutha	ivolumu
Abanye	Isidingo somoya	kg/c㎡	≥6	≥6	≥6
	Ukugeleza komthombo womoya	mm3/umzuzu	≥0.2	≥0.4	≥0.4
	umthamo webhethri	I-KVA	10	22.5	26
	Isisindo Somshini (Esibanzi)	t	2.9	7	8
	Ubukhulu Bomshini (L×W×H)	mm	1554×2346×2768	224828842860	2610×2884×3303