Uchungechunge lwe-Double Spindle CNC Lathe 208

Isithombe Esivelele Se-Double Spindle CNC Lathe 208 Series

Isingeniso:

I-lathe ye-CNC enezipini ezimbili enezipini ezihambisanayo eziqondile kanye nesakhiwo se-Y-axis esihle sinikeza imishini enembile, ezinzile, nephumelelayo yezingxenye eziyinkimbinkimbi.

Sithumelele i-imeyili

Imininingwane Yomkhiqizo

Izici Zomkhiqizo

Imininingwane Yomkhiqizo

Ividiyo Yomkhiqizo

Ukucushwa Komkhiqizo

Isingeniso

I-TurretDisakhiwoPukusebenza kahle

Isakhiwo se-Y-axis esihle esihlanganisiwe siqinile kakhulu, sinzima, futhi sisebenza kangcono kune-Y-axis yokungenela.

·Ukucubungula i-contour ebushelelezi futhi ebushelelezi

· Kulula ukucubungula izindawo ezigobile kanye nemidwebo ehlanganisiwe

Uma kuqhathaniswa "nokuhlanganiswa kwe-Y", i-"Y enhle" inezinzuzo ezisobala ekugayweni kwendiza. Ukunyakaza kwe-"Y enhle" Y-axis kuqondile ku-X-axis futhi kuwukunyakaza kwe-single-axis. Ukunyakaza kwe-"Y" Y-axis yokuhlanganisa umugqa oqondile ngokunyakaza ngasikhathi sinye kwe-X-axis kanye ne-Y-axis. Uma kuqhathaniswa ne-"Y enhle" yokuthamba kwendiza yokugaya, ukucubungula kwe-"Y enhle" kusobala ukuthi kugqamile futhi kubushelelezi.

OkuqondileDukugibelaSi-synchronousEi-lectricSiphindle

Ukuqina okuphezulu, i-torque ephezulu, ukusebenza kahle okuphezulu, ukuqeda okungcono, ukukhomba okunembile.

Zonke izingxenye ezinkulu zomshini we-CNC zenziwe ngensimbi ephothiweyo i-HT300 enamandla okumunca ukushaqeka aqine kakhulu.

Izici zamathuluzi omshini anezipini zikagesi eziqhutshwa ngqo

●Ukunemba kokubeka indandatho kamazibuthe (sine kanye ne-cosine) ngokunemba: imizuzwana engama-20 ye-arc,

Ukunemba kokukhomba kwe-C-axis: imizuzwana engu-40 ye-arc

●Isivinini sokuphendula esisheshayo sokuqala nokuma, songa isikhathi samathuluzi omshini futhi uthuthukise ngempumelelo amandla okukhiqiza

●Umthwalo omncane wokusika, ukonga amandla nokonga amandla, ukuvikelwa okungcono kwamathuluzi omshini kanye nokuphila isikhathi eside kwenkonzo

● Ukuqeda ngempumelelo ukudlidliza kwe-spindle, umphumela omuhle wokulinganisela, ukuqeda okuhle, futhi uthuthukise ukuqeda kobuso bezinto zokusebenza

(Izinzuzo zokujika esikhundleni sokugaya, ukubukeka okuqinile kokujika, ubulukhuni bomphezulu Ra 0.2μm)

· Injini ye-spindle ifakwe uhlelo lokupholisa ukuze icindezele ithonya lokufuduka kokushisa futhi iqinisekise ukuthi i-spindle iyaqhubeka nokusebenza ekushiseni okungaguquki.

(Ukunemba kokuphela kokuphela kwekhala kungaphakathi kuka-0.002mm, okuqinisekisa ukunemba okuzinzile)

· I-spindle ehambisanayo efakwe ngemuva eqhutshwa ngqo, ukufakwa nokugcinwa okulula kakhulu

· A2-5: 7016AC-ngaphambili ezimbili ngemuva ezimbili

· A2-6: ngaphambili NN3020+100BAR10S, ngemuva NN3018

I-A2-8: ngaphambili NN3024+BT022B*2, i-NN3022 yangemuva

Inzima-DutyCi-astIi-ronBi-aseAnd Cizinto

Zonke izinto ezifakwayo zithuthukiswa kusetshenziswa i-finite element analysis (FEA) ukunciphisa ukuphambuka kanye nomthamo wokumunca ukushaqeka. Izinto ezifakwayo zochungechunge olukhulu lwe-CNC lathes ziqiniswa ngama-ribs ukuze kuthuthukiswe ukuqina kanye nokuqina kokushisa. Izinto ezifakwayo ze-headstock kanye ne-tailstock ezihlanganisiwe nezilinganayo zithuthukisa ukuqina futhi ziqinisekise ukunemba okuphezulu kanye nokuphindaphindwa.

Imininingwane Yobuchwepheshe

Into	Igama	Iyunithi	208MS	208MSY
Ukuhamba	Ububanzi obukhulu bokujikeleza kombhede	mm	Φ680	Φ700
	Ububanzi obukhulu bomshini	mm	Φ370	Φ300
	Ububanzi obukhulu bokujikeleza kusibambi samathuluzi	mm	Φ300	Φ300
	Ubude obukhulu bokucubungula	mm	420	400
	Ibanga phakathi kwezikhungo ezimbili	mm	-	-
Siphindle Isilinda UChuck	Impumulo yespindle	I-ASA	A2-6	A2-6
	Isilinda/i-chuck ye-hydraulic	Intshi	8''	8''
	Ububanzi be-Spindle phakathi kwembobo	mm	Φ79/66	Φ79/66
	Ububanzi obukhulu benduku edlula emgodini	mm	Φ65/52	Φ65/52
	Isivinini esiphezulu se-Spindle	i-rpm	4300	4300
	Amandla enjini ye-spindle	kw	18/22	18/22
	I-torque yenjini ye-spindle	Nm	91-227	91-227
I-Sub-Siphindle Isilinda UChuck	I-Sub-Impumulo yespindle	I-ASA	A2-5	A2-5
	I-Sub-Isilinda/i-chuck ye-hydraulic	Intshi	6"	6"
	I-Sub-Ububanzi be-Spindle phakathi kwembobo	mm	Φ56	Φ56
	I-Sub-Ububanzi obukhulu benduku edlula emgodini	mm	Φ46	Φ46
	I-Sub-Isivinini esiphezulu se-Spindle	i-rpm	5500	5500
	I-Sub-Amandla enjini ye-spindle	kw	17.5	17.5
X/ZN/SAi-xisFi-eedPama-aramu	Amandla enjini ye-X	kw	2.5	2.5
	Amandla enjini ye-Y	kw	-	1.2
	Amandla enjini ka-Z	kw	2.5	2.5
	Samandla emoto	Kw	1.2	1.2
	Xukuhamba kwe-axis	mm	236	204
	Yukuhamba kwe-axis	mm	-	100±50
	Zukuhamba kwe-axis	mm	510	492
	Imininingwane yesitimela se-axis ye-X/Z	i-spec	I-roller engu-35	I-roller engu-35
	Imininingwane yesitimela se-Y axis	i-spec	2Amarola ama-5	2Amarola ama-5
	Ukuhamba kwe-S axis	mm	600	600
	Xukunyakaza okusheshayo kwe-axis	Mm/min	20	20
	Zukunyakaza okusheshayo kwe-axis	Mm/min	20	20
	Yukunyakaza okusheshayo kwe-axis	Mm/min	-	8
	Sukunyakaza okusheshayo kwe-axis	Mm/min	24	24
Amandla e-Servo I-TurretPama-aramu	Uhlobo lwe-turret yamandla	/	I-BMT55	I-BMT55
	Isiteshi samathuluzi	/	12T	12T
	Amandla enjini ye-M	kw	5.5	5.5
	I-torque yenjini ye-M axis	Nm	35	35
	Ikhanda lamandla Isivinini esiphezulu	i-rpm	6000	6000
	Imininingwane yesibambi samathuluzi sobubanzi bangaphandle	mm	25*25	25*25
	Imininingwane yomnikazi wamathuluzi wobubanzi bangaphakathi	mm	Φ40	Φ40
	Isikhathi sokushintsha amathuluzi esiseduze	isekhondi	0.15	0.15
	Ukunemba kokubeka	/	±2”	±2”
	Ukunemba kokubeka okuphindayo	/	±1”	±1”
I-TailstockPama-aramu	I-tailstock ye-hydraulic ehlelwe kahle	/	-	-
	Uhambo lwe-Tailstock Max.	mm	-
	Ububanzi bemikhono	mm	-
	Ukuhamba ngemikhono	mm	-
	I-taper yesandla	/	-
Ubukhulu	Ubukhulu obuphelele	m	280021001800	270024002000
Ubukhulu	Isisindo somshini cishe.	kg	5900	5300
Okunye	Ukusika ivolumu yethangi loketshezi	L	150	150
	Amandla epompo yamanzi okupholisa	kw	0.75	0.75
	Ivolumu yebhokisi leyunithi ye-hydraulic	L	40	40
	Amandla enjini yepompo kawoyela we-hydraulic	kw	1.5	1.5
	Umthamo wethangi likawoyela wokugcoba	L	2	2
	Amandla enjini yepompo yokuthambisa ezenzakalelayo	kw	50	50

Isingeniso Sokucushwa

Kalula nakakhuluTo Use And MinsimbiPenamandla

●Umklamo othuthukisiwe ngokugcwele

●Ihlonyiswe nge-i HMI

● Ihlonyiswe ngobuchwepheshe be-CNC kanye ne-servo bamuva be-FANUC

●Kuhlelwe ngendlela ejwayelekile ngemisebenzi eyenzelwe wena

●Umthamo wememori owandisiwe

UbululaOf Use

Vimbela ukungasebenzi komshini ngokuzumayo ngokulungisa okuvimbelayo

● Imisebenzi yokubikezela amaphutha acebile

Thola kalula indawo yephutha bese unciphisa isikhathi sokutakula

● Imisebenzi yokuxilonga/yokulungisa

Ukusebenza okuphezulu kokucubungula

KufinyeziweCi-ycleTigama

●Ubuchwepheshe bokucubungula obusebenza kahle kakhulu

Finyelela ukucutshungulwa kwekhwalithi ephezulu

Ubuchwepheshe bokucubungula ubuhle bendawo

●Ukuxilongwa/umsebenzi wokulungisa

PhezuluOukuhlinzwaRukudla

Sekela njalo imisebenzi ehlukahlukene endaweni yokucubungula

●FANUC

Kwenziwe ngendlela oyifisayoSi-creenIs Ei-asierTo Use

● Umsebenzi ojwayelekile owenziwe ngokwezifiso

Izinhlelo emkhakheni we-IoT

●Usekelo lwezinhlobo eziningi zamanethiwekhi asendaweni

THKBkonkeSabasebenzi

·Ibanga le-C3, kusetshenziswa isikulufu sebhola esinokunemba okuphezulu, esinokwelashwa kokufaka amantongomane kanye nokuqinisa amantongomane ukuze kuqedwe ukujiya nokwelulwa kokushisa, okubonisa indawo enhle kakhulu kanye nokunemba kokuphindaphinda.

·I-Servo motor direct drive ukunciphisa iphutha le-backlash.

THKRu-ollerLindlebeGi-uide

·Ibanga le-P lokuqina okuphezulu kakhulu kwe-SRG, umhlahlandlela oqondile ongenalutho, ukusika i-arc, ukusika i-bevel, ukuthungwa kwendawo kuyafana. Kufanelekela ukusebenza ngesivinini esikhulu, kunciphisa kakhulu amandla okushayela adingekayo kumathuluzi omshini we-CNC.

·Ukugingqika esikhundleni sokushelela, ukulahlekelwa okuncane kokungqubuzana, impendulo ebucayi, ukunemba okuphezulu kokubeka. Ingathwala umthwalo ohlangothini oluhambayo ngesikhathi esifanayo, futhi indawo yokuxhumana kwethrekhi isathintana ngamaphuzu amaningi ngesikhathi somthwalo, futhi ukuqina kokusika ngeke kuncishiswe.

·Kulula ukuhlanganisa, ukushintshana okuqinile, kanye nesakhiwo sokuthambisa esilula; inani lokuguguleka lincane kakhulu futhi isikhathi sokusebenza side.

I-SKFBukuhlonza/OukugulaMi-achine

·Isithambisi esizenzakalelayo sihlangabezana nezidingo zezinhlelo zokusebenza ezahlukahlukene, sifanelekile ezimweni ezahlukene zokusebenza, imikhiqizo ethembekile, ukusetshenziswa okuguquguqukayo.

·Ukuhlangabezana nezidingo zokufaka ukugcoba endaweni eshisa kakhulu, ukudlidliza okunamandla kanye nendawo eyingozi.

Indawo ngayinye yokugcoba isebenzisa umsabalalisi olinganiselayo wevolumu ukulawula inani lokugcoba, kanti umshini we-CNC lathe ungalawulwa yi-PLC ukuze unikeze uwoyela ngokunembile.

Okwedlule: Isikhungo Semishini Esiqondile se-CNC YMC Series

Olandelayo: Uchungechunge lwe-TTS lwe-CNC Double Spindle Double Turret Lathe

I-TurretDisakhiwoPukusebenza kahle

Isakhiwo se-Y-axis esihle esihlanganisiwe siqinile kakhulu, sinzima, futhi sisebenza kangcono kune-Y-axis yokungenela.

·Ukucubungula i-contour ebushelelezi futhi ebushelelezi

· Kulula ukucubungula izindawo ezigobile kanye nemidwebo ehlanganisiwe

Uma kuqhathaniswa “nokuxutshwa kwe-Y”, “i-Y enhle” inezinzuzo ezisobala ekugayweni kwendiza. Ukunyakaza kwe-“Y enhle” Y kuqondile ku-X-axis futhi kuwukunyakaza kwe-single-axis. Ukunyakaza kwe-“interpolation Y” Y-axis kuwukuhlanganisa umugqa oqondile ngokunyakaza ngasikhathi sinye kwe-X-axis kanye ne-Y-axis. Uma kuqhathaniswa “ne-Y enhle” yokuthamba kwendiza yokugaya, ukucubungula kwe-“Y enhle” kusobala ukuthi kugqamile futhi kubushelelezi.

OkuqondileDukugibelaSi-synchronousEi-lectricSiphindle

Ukuqina okuphezulu, i-torque ephezulu, ukusebenza kahle okuphezulu, ukuqeda okungcono, ukukhomba okunembe kakhudlwana.

Zonke izingxenye ezinkulu zomshini zenziwe ngensimbi ephothiweyo i-HT300 enamandla okumunca ukushaqeka aqine kakhulu.

Izici zamathuluzi omshini anezipini zikagesi eziqhutshwa ngqo

●Ukunemba kokubeka indandatho kamazibuthe (sine kanye ne-cosine) ngokunemba: imizuzwana engama-20 ye-arc,

Ukunemba kokukhomba kwe-C-axis: imizuzwana engu-40 ye-arc

●Isivinini sokuphendula esisheshayo sokuqala nokuma, songa isikhathi samathuluzi omshini futhi uthuthukise ngempumelelo amandla okukhiqiza

●Umthwalo omncane wokusika, ukonga amandla nokonga amandla, ukuvikelwa okungcono kwamathuluzi omshini kanye nokuphila isikhathi eside kwenkonzo

● Ukuqeda ngempumelelo ukudlidliza kwe-spindle, umphumela omuhle wokulinganisela, ukuqeda okuhle, futhi uthuthukise ukuqeda kobuso bezinto zokusebenza

(Izinzuzo zokujika esikhundleni sokugaya, ukubukeka okuqinile kokujika, ubulukhuni bomphezulu Ra 0.2μm)

· Injini ye-spindle ifakwe uhlelo lokupholisa ukuze icindezele ithonya lokufuduka kokushisa futhi iqinisekise ukuthi i-spindle iyaqhubeka nokusebenza ekushiseni okungaguquki.

(Ukunemba kokuphela kokuphela kwekhala kungaphakathi kuka-0.002mm, okuqinisekisa ukunemba okuzinzile)

· I-spindle ehambisanayo efakwe ngemuva eqhutshwa ngqo, ukufakwa nokugcinwa okulula kakhulu

· A2-5: 7016AC-ngaphambili ezimbili ngemuva ezimbili

· A2-6: ngaphambili NN3020+100BAR10S, ngemuva NN3018

I-A2-8: ngaphambili NN3024+BT022B*2, i-NN3022 yangemuva

Inzima-DutyCi-astIi-ronBi-aseAndCizinto

Zonke izinto ezifakwayo zithuthukiswa kusetshenziswa i-finite element analysis (FEA) ukunciphisa ukuphambuka kanye nomthamo wokumunca ukushaqeka. Izinto ezifakwayo zochungechunge olukhulu lwezinti ziqiniswa ngezimbambo ukuze kuthuthukiswe ukuqina kanye nokuqina kokushisa. Izinto ezifakwayo zekhanda kanye ne-tailstock ezihlanganisiwe nezilinganayo zithuthukisa ukuqina futhi ziqinisekise ukunemba okuphezulu kanye nokuphindaphindwa.

Into	Igama	Iyunithi	208MS	208MSY
Ukuhamba	Ububanzi obukhulu bokujikeleza kombhede	mm	Φ680	Φ700
	Ububanzi obukhulu bomshini	mm	Φ370	Φ300
	Ububanzi obukhulu bokujikeleza kusibambi samathuluzi	mm	Φ300	Φ300
	Ubude obukhulu bokucubungula	mm	420	400
	Ibanga phakathi kwezikhungo ezimbili	mm	-	-
I-Spindle Isilinda UChuck	Impumulo yespindle	I-ASA	A2-6	A2-6
	Isilinda/i-chuck ye-hydraulic	Intshi	8''	8''
	Ububanzi be-Spindle phakathi kwembobo	mm	Φ79/66	Φ79/66
	Ububanzi obukhulu benduku edlula emgodini	mm	Φ65/52	Φ65/52
	Isivinini esiphezulu se-Spindle	i-rpm	4300	4300
	Amandla enjini ye-spindle	kw	18/22	18/22
	I-torque yenjini ye-spindle	Nm	91-227	91-227
I-Sub-Spindle Isilinda UChuck	Impumulo ye-Sub-Spindle	I-ASA	A2-5	A2-5
	Isilinda/i-chuck engaphansi kwe-Hydraulic	Intshi	6”	6”
	Ububanzi be-Sub-Spindle ngokusebenzisa imbobo	mm	Φ56	Φ56
	Ububanzi benduku edlula emgodini we-Sub-Max	mm	Φ46	Φ46
	Isivinini esiphezulu se-Sub-Spindle	i-rpm	5500	5500
	Amandla enjini ye-Sub-Spindle	kw	17.5	17.5
Amapharamitha Okuphakelayo kwe-X/ZN/S Axis	Amandla enjini ye-X	kw	2.5	2.5
	Amandla enjini ye-Y	kw	-	1.2
	Amandla enjini ka-Z	kw	2.5	2.5
	Amandla enjini ye-S	Kw	1.2	1.2
	Ukuhamba kwe-X axis	mm	236	204
	Ukuhamba kwe-Y axis	mm	-	100±50
	Ukuhamba kwe-Z axis	mm	510	492
	Imininingwane yesitimela se-axis ye-X/Z	i-spec	I-roller engu-35	I-roller engu-35
	Imininingwane yesitimela se-Y axis	i-spec	Ama-roller angu-25	Ama-roller angu-25
	Ukuhamba kwe-S axis	mm	600	600
	Ukunyakaza okusheshayo kwe-axis X	Mm/min	20	20
	Ukunyakaza okusheshayo kwe-axis Z	Mm/min	20	20
	Ukunyakaza okusheshayo kwe-Y axis	Mm/min	-	8
	Ukunyakaza okusheshayo kwe-axis S	Mm/min	24	24
Amandla e-Servo Amapharamitha e-Turret	Uhlobo lwe-turret yamandla	/	I-BMT55	I-BMT55
	Isiteshi samathuluzi	/	12T	12T
	Amandla enjini ye-M	kw	5.5	5.5
	I-torque yenjini ye-M axis	Nm	35	35
	Ikhanda lamandla Isivinini esiphezulu	i-rpm	6000	6000
	Imininingwane yesibambi samathuluzi sobubanzi bangaphandle	mm	25*25	25*25
	Imininingwane yomnikazi wamathuluzi wobubanzi bangaphakathi	mm	Φ40	Φ40
	Isikhathi sokushintsha amathuluzi esiseduze	isekhondi	0.15	0.15
	Ukunemba kokubeka	/	±2”	±2”
	Ukunemba kokubeka okuphindayo	/	±1”	±1”
Amapharamitha e-Tailstock	I-tailstock ye-hydraulic ehlelwe kahle	/	-	-
	Uhambo lwe-Tailstock Max.	mm	-
	Ububanzi bemikhono	mm	-
	Ukuhamba ngemikhono	mm	-
	I-taper yesandla	/	-
Ubukhulu	Ubukhulu obuphelele	m	280021001800	270024002000
Ubukhulu	Isisindo somshini cishe.	kg	5900	5300
Okunye	Ukusika ivolumu yethangi loketshezi	L	150	150
	Amandla epompo yamanzi okupholisa	kw	0.75	0.75
	Ivolumu yebhokisi leyunithi ye-hydraulic	L	40	40
	Amandla enjini yepompo kawoyela we-hydraulic	kw	1.5	1.5
	Umthamo wethangi likawoyela wokugcoba	L	2	2
	Amandla enjini yepompo yokuthambisa ezenzakalelayo	kw	50	50