I-CNC ene-axis engu-5 evundlile i-NHM-50-P

Isithombe Esivelele se-CNC esine-axis engu-5 NHM-50-P

Isingeniso:

Sithumelele i-imeyili

Imininingwane Yomkhiqizo

Isingeniso somshini onama-axis ama-5

Imodeli ye-NHM iyisikhungo somshini esivundlile esivundlile esinomugqa oqondile kuya ovundlile. Ukucushwa okujwayelekile kwethuluzi lomshini uhlelo lwe-SIEMENS 840D sl CNC, futhi amathuba aphezulu okushayela ngqo kwe-Siemens servo motor ayamukelwa, okwenza ithuluzi lomshini libe nezici zokunemba okuphezulu kokuma, isivinini sokuphendula okusheshayo, kanye nokucubungula ukuxhumana kwe-five-axis. Ngesikhathi esifanayo, ithuluzi lomshini lifakwe idivayisi yokushintsha ithuluzi ngokuzenzakalelayo, ekhombisa ngokugcwele ukucubungula okusebenzayo nokuzenzekelayo.

Ithuluzi lomshini lihamba kwesobunxele nakwesokudla lidlula epuletini lesilayidi (X axis), itafula lokusebenza lihamba liye emuva naphambili (Z axis), i-headstock iya phezulu naphansi (Y axis), itafula liyajikeleza (C axis) kanye nekhanda lokugaya liyajikeleza (B axis), elihlanganisa ukuxhumana kwe-five-axis. Lonke umshini lakhiwe ngombhede, ikholomu, ipuleti elislayidayo, itafula elijikelezayo, ikhanda lokugaya, uhlelo lomoya, uhlelo lokuthambisa oluzenzakalelayo, uhlelo lokupholisa lokususa ama-chip, uhlelo lukagesi kanye nohlelo lokuvikela oluvalekile ngokuphelele.

Ithuluzi lomshini lifakwe i-spindle kagesi njengejwayelekile, enomsebenzi wokukhipha amanzi okuphakathi, okungafeza ukukhululeka nokuxhuma okuzenzakalelayo kwe-spindle. Ama-axes amathathu aqondile ethuluzi lomshini, u-X, u-Y, no-Z, asebenzisa ama-servo motors ukushayela ngqo isikulufu sebhola ukuze sijikeleze phakathi kwe-coupling. Uhlelo lokudlulisa lunokunemba okuphezulu kokunyakaza kanye nokuqina kokudlulisa.

Izingxenye eziyinhloko ezithengwayo zamathuluzi omshini zonke zithengwa kumikhiqizo yekilasi eliphezulu, kanye nama-cooler amanzi, ama-chip conveyor kanye namaloli ama-chip njengenjwayelo.

Amakhanda aqondile navundlile angajikeleziswa ngezindiza ezimbili ezijikelezayo eziqondile.

Ikwazi ukuguqula ngokuqondile kuya kokuvundlile kanye nokulungisa ubuso obuningi, futhi ixazulula ukugaya okunezinhlangothi eziningi, okunezinhlangothi eziningi kanye nokunezikhala eziningi kwama-engeli ahlukahlukene ekubambeni okukodwa kwento yokusebenza.

I-spindle kagesi esebenza kahle kakhulu, isikhathi esifushane somshini wokusika, ukusebenza kahle kokusika okuphezulu, ithuluzi elide, ukunemba okuphezulu komshini wokusika

Idizayini encane, uhlelo lokubopha olungenasivikelo esiphezulu, ibhuleki elizinzile kakhulu, kanye nomshini wokulungisa onembile kakhulu

Imodeli ye-NHM iyisikhungo somshini wokuxhumanisa esinomugqa oqondile novundlile. I-axis emithathu isebenzisa iziqondiso ze-roller eziqondile eziqondile, ezinomthwalo ophezulu, ezinesivinini esikhulu, eziqinile, ezinomsindo ophansi, ezihamba kahle ngaphandle kokukhasa futhi zinikeze ukusebenza okuphelele kokudla.
Indlela yokubeka nokubopha enembile kakhulu, ukusetshenziswa kwendlela yokubeka nokubopha esebenza kahle kakhulu kungaqinisekisa ukuthi ithreyi iqinile futhi inembile, futhi ukunemba kokubeka okuphindaphindiwe kwethreyi kungafinyelela ku-0.003mm.
Umbhede usebenzisa umbhede ohlanganisiwe omise okwe-T, futhi ukumelana nokushaqeka kuthuthukiswa ngo-15%. Ukwakheka komklamo kuyisakhiwo esimise okwe-T esiphendukezelwe semibhede eqondile nevundlile, futhi isakhiwo sincane.
Inebanga elikhulu lomshini wokugaya kanye nomthamo ophezulu womthwalo wezinto zokusebenza
Idizayini ye-Modular, ukunwebeka okucebile, ingasetshenziswa njengohlelo lokukhiqiza oluguquguqukayo olunemigqa ezenzakalelayo

(1) Uhlobo lwesitimela somhlahlandlela we-X: ikholomu ifakwe imisele emibili yokuqondisa eqondile engu-55mm esindayo. Ingahlangabezana nezidingo zokuqina okuphezulu namandla, futhi ingahlangabezana nezinzuzo zobuchwepheshe ze-coefficient encane yokungqubuzana, isivinini esisheshayo kanye nokuphila isikhathi eside kwenkonzo; indlela yokugcoba: ukugcoba uwoyela; uhlobo lwe-wire gauge: iTaiwan Shangyin noma uhlobo olufanayo;
(2) Idrayivu ye-X-axis: Ngemva kokuthi i-AC servo motor isetshenziswe ukwandisa nokunciphisa isivinini, iqhuba isikulufu sebhola esinembile esingu-50mm ububanzi ukuze sijikeleze ukuze kufezwe ukudla kwesobunxele nakwesokudla; Indlela yokugcoba: ukugcotshwa kwamafutha; Uhlobo lwesikulufu: iTaiwan Shangyin noma uhlobo olufanayo;
(3) Ifakwe isikali sokugxusha esiphindwe kabili esinokunemba okuphezulu; uhlobo lwesikali sokugxusha: iSpain FAGOR noma uhlobo olufanayo;

(1) Uhlobo lwesitimela esiqondisayo: I-Y-axis isebenzisa imisele emibili yokuqondisa eqondile enama-roller angu-55 anzima njengomhlahlandlela kanye nomzila othwala umthwalo ukuze ikhanda lokugaya eliqondile nelivundlile lihambe liye phezulu naphansi. Ingahlangabezana nezidingo zobuchwepheshe zokuqeda ngesivinini esikhulu kanye nokusika okunzima ngesivinini esiphansi. Indlela yokugcoba: ukugcoba ngamafutha. Uhlobo lwe-wire gauge: i-Taiwan Shangyin noma uhlobo olufanayo;
(2) Ukudluliselwa kwe-Y-axis: Ngemva kokuthi i-AC servo motor isetshenziswe ukwandisa nokunciphisa isivinini, iqhuba isikulufu sebhola esinembile esingu-50mm ububanzi ukuze sijikeleze ukuze sithole ukudla okuphezulu nokwehliswa. Indlela yokugcoba: ukugcoba uwoyela. Uhlobo lwesikulufu: I-Taiwan Shangyin noma uhlobo olufanayo;
(3) Ifakwe isikali sokugxusha esinokunemba okuphezulu; uhlobo lwesikali sokugxusha: iSpain FAGOR noma uhlobo olufanayo;
(4) Isivikelo sesitimela sokuqondisa se-XY: Isivikelo sezempi esiphelele sisetshenziselwa ukuvikela izinto zakwamanye amazwe ukuthi zingangeni futhi zingcolise isitimela sokuqondisa. Isembozo sokuvikela sinokubukeka okuhle kanye nesakhiwo esifanele.

(1) Uhlobo lwesitimela esiqondisayo: I-Z-axis isebenzisa imisele emibili yokuqondisa eqondile enama-roller angu-55 anzima njengomhlahlandlela kanye nemisele ethwala umthwalo ukuze itafula lihambe; Indlela yokugcoba: ukugcoba ngamafutha; Uhlobo lwe-wire gauge: iTaiwan Shangyin noma uhlobo olufanayo;
(2) Ukudluliselwa kwe-Z-axis: Ngemva kokuthi i-AC servo motor isetshenziswe ukuphakamisa nokwehlisa isivinini, iqhuba isikulufu sebhola esinembile esingu-50mm ububanzi ukuze sijikeleze ukuze kufezwe ukuphakelwa kwe-Z-axis ngaphambili nangemuva; Indlela yokugcoba: ukugcotshwa kwamafutha; Uhlobo lwesikulufu: iTaiwan Shangyin noma izinhlobo ezifanayo;
(3) Ifakwe isikali sokugxusha esiphindwe kabili esinokunemba okuphezulu; uhlobo lwesikali sokugxusha: iSpain FAGOR noma uhlobo olufanayo.

Isilawuli se-CNC: Siemens 840Dsl

Uhlelo lwe-CNC lomshini luyi-Sinumerik 840 sl evela ku-SIEMENS
Ngenkathi kuhlangatshezwana nokucushwa okuyisisekelo kohlelo lwe-CNC, izidingo ezilandelayo ezikhethekile ziyaqinisekiswa
Iyunithi yokulawula encane: i-axis eqondile≤0.001mm, i-axis ejikelezayo≤0.001°
Umsebenzi wokulingisa wezithombe
Umsebenzi wokunciphisa ijubane ekhoneni
Ukufakwa kwe-Helical
Umsebenzi wokugaya
Ukugunyazwa kokulawula isigqila senkosi
Inesikrini esingu-15 intshi
Ngephaneli yomqhubi ye-MCP 398C
Kubandakanya ibhodi le-IO elingu-72/48
Imojula ye-axis yokunweba ye-NX10.3
Imodyuli Yehabhu ye-DMC20
ukuqoqwa kwedatha
Nikeza ulwazi olufanele nge-OPCUA noma i-485 noma isofthiwe esezingeni eliphezulu ukuze kufezwe ukuxhumana kolwazi nemishini yomsebenzisi, okuhlanganisa kodwa kungagcini lapho:
Idatha yokusebenza kwemishini (isivinini, amandla okuphakelayo, igama lethuluzi, ubude besibambi samathuluzi, inani lamandla e-spindle, igama lohlelo kanye nenguqulo, irekhodi le-alamu, irekhodi lephaneli yokusebenza, amapharamitha enqubo ye-coordinate system zero offset, njll.)
Igama ledivayisi, inguqulo yesofthiwe, igama lohlelo kanye nenguqulo yohlelo olusebenzayo njengamanje
Isimo sokusebenza kwemishini (kufaka phakathi kodwa kungagcini lapho ukuqalisa kungasebenzi, ukusebenza, ukuvala, kanye nesimo samaphutha), futhi kunganikeza isexwayiso sokwehluleka kwemishini, ukutholwa kokusetshenziswa kwamandla, njll.
Isimo sokusebenza se-PLC

Uhlelo lokugcoba; lo mshini usebenzisa ubuchwepheshe bokuphakelwa kukawoyela obuzimele beqembu
(1) Isethi yohlelo oluzimele lokuphakelwa kukawoyela kanye nohlelo lokuthambisa oluzenzakalelayo luyasetshenziswa ku-X, Y, Z axis guide rail, i-lead screw kanye ne-rack. I-screw bearing igcotshwe ngamafutha.
(2) Ukugcotshwa kwamafutha omgodini oyinhloko kanye nokugcotshwa kwegesi/ukugcotshwa kwamafutha amancane okuzenzakalelayo kuyimodi yokuzenzakalela yesikhathi kanye neyobuningi, isenzo silawulwa ngokuzenzakalelayo uhlelo lokulawula izinombolo, futhi singatholakala futhi sishaqeke. Izinhlobo zephampu yokugcoba zingakhethwa: Ukugcotshwa kwamafutha omoya we-SKF/i-Proton noma izinhlobo ezifanayo

Uhlelo lwe-hydraulic
(1) Leli thuluzi lomshini lifakwe uhlelo oluzimele lwe-hydraulic.
(2) Ithuluzi lomshini lifakwe isiteshi sokupompa se-hydraulic esihlukile, kanti uhlelo lwe-hydraulic lufakwe amadivayisi amaningi okuqapha ukuphepha njenge-alamu yezinga likawoyela, i-alamu yokushisa, i-alamu yokuvimba ukugeleza kwamanzi emuva, kanye ne-alamu yokucindezela okuncane kokusebenza ukuqinisekisa ukuthi ithuluzi lomshini lisebenza ngaphansi kwezimo ezahlukahlukene eziphephile. , thuthukisa ukuvikelwa kokuphepha kwabaqhubi.
(3) Uhlobo lwesiteshi se-Hydraulic: olwaziwa kakhulu ezweni

Umagazini we-Tool magazine chain 40T HSK-A63
Uhlobo lomagazini wamathuluzi: Ibhizinisi elixhaswe yi-Taiwan i-Desu/Okada noma imikhiqizo efanayo

Imisele yokudonsa amanzi ezinhlangothini zombili kanye nesisekelo ihlanganiswe ngokuphelele, futhi umphumela wokuvimbela ukuvuza muhle;
Ama-conveyor e-spiral chip ezinhlangothini zombili zendawo yokucubungula athutha ngokushesha ama-chip ensimbi akhiqizwa ukucubungula okusheshayo aye ku-lifting chip conveyor, anciphise ukuguquguquka kokushisa kanye nokuguquguquka kwethuluzi lomshini, futhi aqinisekise ukunemba nokuzinza kwethuluzi lomshini;

Ulwazi Lobuchwepheshe

IMODELI	I-NHM-50-P
Ukuhamba nge-X-axis (ithebula lihamba liye phambili naphambili)	700
Ukuhamba nge-Y-axis (inqola ihamba kwesobunxele nakwesokudla)	900
Ukuhamba kwe-Z-axis (i-ram iya phezulu naphansi)	780
Ibanga ukusuka ebusweni bokuphela kwe-spindle kuya etafuleni lomsebenzi	100-1350
usayizi wedeski lokusebenza	500X500
isisindo esinomthamo	1
Isivinini esiphezulu se-Spindle	15000
Amandla enjini eyinhloko (alinganisiwe)	15
I-torque ephezulu (elinganisiwe)	72
I-spindle taper	I-HSK-A63
i-torque ephezulu	2040
i-torque ephezulu yokubopha	1320
I-engeli yokujika	±180°--30°
ukunemba kokubeka	±5”
Ukuphindaphinda	±3.5”
ukunemba kokubeka	±10”
Ukuphindaphinda	±6”
Isivinini sokuhamba esisheshayo sika-X, u-Y, u-Z	24/24/24
Ukunemba kokubeka i-X, Y, Z	≤0.008
Ukunemba kokubeka okuphindaphindiwe kwe-X, Y, Z	≤0.005

Ukucushwa okujwayelekile

Uhlelo lwe-Siemens 840Dsl CNC	IJalimane
Ama-servo motors e-X, Y, Z okuphakelayo	I-Siemens Germany
Idrayivu ye-XYZ Servo	I-Siemens Germany
Injini Yokujika Ye-AC Servo	I-Siemens Germany
Ikhanda lezixhumanisi ezinhlanu elinama-axis amahlanu	IShanghai
Isikulufu sebhola	I-HIWIN noma uhlobo olufana nalo
Umhlahlandlela Wokugoqa Okuqondile	I-HIWIN noma uhlobo olufana nalo
Ukuthwala isikulufa ngasinye somgodi	I-Japan NSK noma uhlobo olufanayo
Ukuxhumanisa	I-Taiwan noma uhlobo olufanayo
Umsiki ojikelezayo	IShanghai
Ukuvikelwa kwesitimela somhlahlandlela wamathuluzi omshini	IShanghai
Ipompo kawoyela kanye nohlelo lokugcoba oluphakathi	I-Proton noma i-SKF noma okulinganayo
Iswishi yokusondela, i-relay ephakathi	I-Omron/Schneider noma okulinganayo
ijeneretha yokushaya kwesandla	Umhlinzeki wesistimu oqokiwe njengomkhiqizi/noma uhlobo olufanayo
I-Spindle	INNA noma okulinganayo
Ithuluzi lomshini elikhulu lokusakaza	IShanghai
Isivikelo sangaphandle sensimbi yeshidi lamathuluzi omshini	IShanghai
Amabhawodi e-anchor amathuluzi omshini, isethi ephelele yophondo	IShanghai
Uhlelo lwe-hydraulic	odumile eShayina
Izibani Zomsebenzi Nezibani Zesexwayiso	odumile eShayina
Indlela yokulinganisela i-spindle ram	odumile eShayina
Uhlelo lokupholisa lwe-spindle kanye nohlelo lokuhlinzeka ngamanzi	odumile eShayina
Amathuluzi okulungisa avamile	odumile eShayina

Incwadi Yemiyalelo Yemishini
Incwadi Yemiyalelo Kagesi
Isitifiketi
Uhlu lokupakisha
Isimiso sikagesi
Incwadi Yokusebenza Yesistimu
Incwadi Yokulungisa Isistimu
Incwadi yezilungiselelo zesistimu
Ithebula lepharamitha yefektri yesistimu
Umdwebo wesisekelo	Kunikezwe ngemuva kokuthi inkontileka iqale ukusebenza
Incwadi yokulawula izinga lokushisa yebhokisi lokulawula