Isikhungo Sokujika Esiphindwe Kabili se-CNC 150MS Series

Isingeniso:

Isikhungo sokujika se-CNC esithuthukisiwe esinama-spindle amabili, ama-motor okushayela ngqo, kanye neziqondiso eziqondile ezinembile ziqinisekisa ukusebenza kahle nokuzinzile kwezingxenye eziyinkimbinkimbi.


Imininingwane Yomkhiqizo

Izici Zomkhiqizo

Imininingwane Yomkhiqizo

Ukucushwa Komkhiqizo

Ngenisa

1. Sebenzisa idivayisi ye-spindle kagesi ehambisanayo eqondiswa ngqo: i-magnetic ring incremental encoder (sine and cosine) ukunemba kokubeka: imizuzwana engama-20 ye-arc, ukunemba kwe-C-axis indexing: imizuzwana engama-40 ye-arc. ①Susa ngempumelelo ukudlidliza kwe-spindle, futhi ukunemba kokuphambuka kwekhala kungaphakathi kwe-0.002MM. Thuthukisa ukuphela kwendawo yokusebenza, ② sebenzisa i-rotor efakwe ngemuva, eyenza ukufakwa nokugcinwa kusheshe, ③ imoto ye-spindle ifakwe uhlelo lokupholisa ukuze icindezele ithonya lokufuduka kokushisa futhi iqinisekise izinga lokushisa eliqhubekayo lokusebenza kwe-spindle. Uhlelo lwe-spindle luye lwahlolwa ngokuqinile ibhalansi enamandla. Ukugcinwa kwayo okuhle kokunemba, ukuqina okuphezulu kanye nokusebenza kahle okuphezulu kwenza wonke umshini ungagcini nje ngokuqedela, kodwa futhi wenze imishini eqinile kanye nokusika okunzima kubasebenzisi. Umshini wesikhungo sokujika we-CNC ufaneleke kakhulu ekukhiqizweni okukhulu kwezimo eziyinkimbinkimbi kanye nomkhiqizo obushelelezi.

2. I-turret yamandla e-servo ehlanganisiwe enokuqina okuphezulu. Isiza ukusebenza okusheshayo nokunembile kokushintsha kwamathuluzi e-turret, futhi uma ihlanganiswa nokugaya kwamandla kwe-axis yamandla esivinini esikhulu, ifinyelela amakhono amahle kakhulu okucubungula ahlanganisiwe okujika nokugaya. Isibambi samathuluzi sifakwe nge-interface yokufaka ye-BMT enokuqina okuphezulu, futhi umgodi wokudlulisa amandla uqhutshwa yi-motor ye-servo spindle.

3. Ithuluzi lomshini wokujika le-CNC lifakwe izitimela zokuqondisa eziqondile kanye nezikulufo zebhola lomhlabathi eziqondile ukuqinisekisa ukunemba nokuqina okungcono kakhulu. I-axis ngayinye isebenzisa isakhiwo se-axis yokudlulisa eqondile kanye nendlela yokudlulisa ephindwe kabili, enganciphisa inani lokufuduka kokushisa futhi ithuthukise kakhulu ukunemba kokucubungula. Izitimela zesilayidi eziqondile ezinokuqina okuphezulu, ezinkulu, ezisindayo zigcina ukunemba okuphelele lapho umshini uhlaselwa, kanti ukufuduka kubushelelezi futhi kunomsindo ophansi, okungandisa impilo yesevisi.

4. Lo mshini we-CNC unikeza abasebenzisi uhlelo oluphelele lwe-hydraulic kanye ne-lubrication, besebenzisa amaphampu e-hydraulic asezingeni eliphezulu, ama-valve e-hydraulic kanye nezinye izingxenye ukunciphisa kakhulu izinga lokwehluleka. Izinhlelo ze-hydraulic kanye ne-lubrication zenzelwe ukuba zibe lula futhi zithembeke. Ithuluzi lomshini lisebenzisa i-centralized quantitative automatic lubrication.

5. Isebenzisa isilinda esijikelezayo saseTaiwan kanye nedivayisi yokususa ama-chip okuzenzakalelayo ongayikhetha. Izinketho zihlukaniswe ngomugqa wangemuva nomugqa oseceleni, okunganciphisa kakhulu amandla okusebenza komqhubi futhi kufezwe umkhiqizo ophephile nophumelelayo. Izingxenye ezisebenzayo ezingenhla zonke zingahlelwa ukuze zilawulwe, futhi zakhiwe ngamadivayisi okuhlukanisa uwoyela namanzi kanye nokuhlunga insimbi. Ngesikhathi esifanayo, izinto ezahlukene ezikhethekile zingaklanywa futhi zifakwe ngokwezidingo ezikhethekile zabasebenzisi.

Imininingwane Yobuchwepheshe

IImodeli yesikhashana

Igama

Iyunithi

150MSY-II

150MSY-III

150MS-II

150MS-III

Ukuhamba

Ububanzi obukhulu bokujikeleza kombhede

mm

Ф380

Ф380

Ф380

Ф380

Ububanzi obukhulu bokucubungula

mm

Ф100

Ф100

Ф100

Ф100

Ububanzi obukhulu bokucubungula kumphathi wamathuluzi

mm

Ф160

Ф160

Ф160

Ф160

Ubude obukhulu bokucubungula

mm

150

150

150

150

I-Spindle

Isilinda

UChuck

Impumulo yespindle

/

A2-5

A2-5

A2-5

A2-5

Ubukhulu.isivinini se-spindle

mm

5500

5500

5500

5500

Isilinda/i-collet ye-spindle ye-hydraulic Cylinder ye-Hydraulic/Chuck

i-rpm

6"

6"

6"

6"

Ububanzi bembobo yespindle Ububanzi bembobo yespindle

kw

Ф56

Ф56

Ф56

Ф56

Ubukhulu.ububanzi bembobo yebha yospindle ububanzi bebha

Nm

Ф45

Ф45

Ф45

Ф45

Amandla enjini ye-spindle

/

17.5

17.5

17.5

17.5

Amandla enjini ye-spindle

62-125

62-125

62-125

62-125

I-Sub-spindle Chuck

Impumulo ye-sub-spindle

/

A2-4

A2-4

A2-4

A2-4

Ubukhulu.isivinini se-sub-spindle

mm

6000

6000

6000

6000

Isilinda/i-collet ye-hydraulic H ye-sub-spindle

i-rpm

5"

5"

5"

5"

Ububanzi be-sub-spindle phakathi kwembobo

Nm

Ф46

Ф46

Ф46

Ф46

Ubukhulu.ububanzi bembobo yebha ye-sub-spindle

kw

Ф32

Ф32

Ф32

Ф32

Amandla kagesi okuguqula i-spindle kagesi aqhutshwa ngqo

/

11

11

11

11

I-torque yenjini ye-spindle eqondisa ngqo

27-66

27-66

27-66

27-66

X1/Z1/Y/X2/Z2 ipharamitha yokuphakelayo kwe-eksisi

Amandla enjini ye-X1/Z1/Y

kw

1.8/1.2/1.2

1.8/1.2/1.2

1.8/1.2

1.8/1.2

Amandla enjini ye-X2/Z2

mm

1.2/1.2

1.2/1.2

1.2/1.2

1.2/1.2

Ukuhamba kwe-axis ye-X1/Z1

mm

135/370

135/370

135/370

135/370

Ukuhamba kwe-axis ye-X2/Z2

mm/min

215/400

215/400

215/400

215/400

Ukunyakaza okusheshayo kwe-axis ye-X/Z//Y/S

mm

30/30/6/30

30/30/6/30

30/30/30

30/30/30

Uhlobo lwesitimela sesilayidi se-X1/Z1

mm

I-roller35/35

I-roller35/35

I-roller35/35

I-roller35/35

Uhlobo lwesitimela sesilayidi se-X2/Z2

mm

I-roller30/30

I-roller30/30

I-roller30/30

I-roller30/30

Idrayivu ye-servo

Amapharamitha okusika

Uhlobo lwe-Turret

ama-pcs

I-BMT45-12T

I-BMT45-12T

I-BMT45-12T

I-BMT45-12T

Amandla omhume wamandla

I-Kw/Nm

2.2/26Nm

2.2/26Nm

2.2/26Nm

2.2/26Nm

Ukuhamba kwe-Y axis

mm

80(±40)

80(±40)

6000 ER20

Ubukhulu.isivinini sesiphathi samathuluzi esiqhutshwayo

i-rpm

6000 ER20

6000 ER20

6000 ER20

20x20

Imininingwane yomnikazi wamathuluzi wobubanzi bangaphandle

mm

20x20

20x20

20x20

Ф32

Imininingwane yomnikazi wamathuluzi wobubanzi bangaphakathi

mm

Ф32

Ф32

Ф32

0.15

Isikhathi sokushintsha amathuluzi esiseduze

isekhondi

0.15

0.15

0.15

I-BMT40-8T

Amandla e-Servo

Amapharamitha e-Turret

Uhlobo lwe-turret yamandla

/

I-NC8T

I-BMT40-8T

I-NC8T

2.2/26Nm

Imininingwane yesibambi samathuluzi sobubanzi bangaphandle

mm

25x25

20x20

25x25

6000 ER20

Imininingwane yomnikazi wamathuluzi wobubanzi bangaphakathi

mm

Ф32

Ф32

Ф32

20x20

Isikhathi sokushintsha amathuluzi esiseduze

isekhondi

0.15

0.15

0.15

Ф25

Ubukhulu

Indawo ehlalwe kuyo Cishe.

mm

2.2x2.1x1.7

2.2x2.1x1.7

2.2x2.1x1.7

0.15

Isisindo somshini Cishe.

kg

3500

3500

3200

2.2x2.1x1.7

Okunye

Ukusika ivolumu yethangi loketshezi

L

180

180

180

3500

Ivolumu yebhokisi leyunithi ye-hydraulic

L

40

40

40

180

Amandla enjini yepompo kawoyela we-hydraulic

kw

1.5

1.5

1.5

40

Umthamo wethangi likawoyela wokugcoba

L

2

2

2

1.5

Amandla enjini yepompo yokuthambisa ezenzakalelayo

W

50

50

50

2

Amandla epompo yamanzi okupholisa

W

750

750

750

50

Izici Zokucushwa

Kalula nakakhuluTo Use And MinsimbiPenamandla

●Umklamo othuthukisiwe ngokugcwele

●Ihlonyiswe nge-i HMI

● Ihlonyiswe ngobuchwepheshe be-CNC kanye ne-servo bamuva be-FANUC

●Kuhlelwe ngendlela ejwayelekile ngemisebenzi eyenzelwe wena

Umthamo wememori owandisiwe

UbululaOf Use

Vimbela ukungasebenzi komshini ngokuzumayo ngokulungisa okuvimbelayo

● Imisebenzi yokubikezela amaphutha acebile

Thola kalula indawo yephutha bese unciphisa isikhathi sokutakula

● Imisebenzi yokuxilonga/yokulungisa

Ukusebenza okuphezulu kokucubungula

KufinyeziweCi-ycleTigama

●Ubuchwepheshe bokucubungula obusebenza kahle kakhulu

Finyelela ukucutshungulwa kwekhwalithi ephezulu

Ubuchwepheshe bokucubungula ubuhle bendawo

●Ukuxilongwa/umsebenzi wokulungisa

PhezuluOukuhlinzwaRukudla

Sekela njalo imisebenzi ehlukahlukene endaweni yokucubungula

●FANUC

Kwenziwe ngezifisoSi-creenIs Ei-asierTo Use

● Umsebenzi ojwayelekile owenziwe ngokwezifiso

Izinhlelo emkhakheni we-IoT

●Usekelo lwezinhlobo eziningi zamanethiwekhi asendaweni

Iphaneli ye-CNC

THKBkonkeSabasebenzi

Isikulufu Sebhola le-THK

·Ibanga le-C3, kusetshenziswa isikulufu sebhola esinokunemba okuphezulu, esinokwelashwa kokufaka amantongomane kanye nokuqinisa amantongomane ukuze kuqedwe ukujiya nokwelulwa kokushisa, okubonisa indawo enhle kakhulu kanye nokunemba kokuphindaphinda.

·I-Servo motor direct drive ukunciphisa iphutha le-backlash.

THKRu-ollerLindlebeGi-uide

Umhlahlandlela we-THK Roller Linear

·Ibanga le-P lokuqina okuphezulu kakhulu kwe-SRG, umhlahlandlela oqondile ongenalutho, ukusika i-arc, ukusika i-bevel, ukuthungwa kwendawo kuyafana. Kufanelekela ukusebenza ngesivinini esikhulu, kunciphisa kakhulu amandla okushayela adingekayo kumathuluzi omshini wokujika we-CNC.

·Ukugingqika esikhundleni sokushelela, ukulahlekelwa okuncane kokungqubuzana, impendulo ebucayi, ukunemba okuphezulu kokubeka. Ingathwala umthwalo ohlangothini oluhambayo ngesikhathi esifanayo, futhi indawo yokuxhumana kwethrekhi isathintana ngamaphuzu amaningi ngesikhathi somthwalo, futhi ukuqina kokusika ngeke kuncishiswe.

·Kulula ukuhlanganisa, ukushintshana okuqinile, kanye nesakhiwo sokuthambisa esilula; inani lokuguguleka lincane kakhulu futhi isikhathi sokusebenza side.

I-SKFBukuhlonza/OukugulaMi-achine

Umshini Wokufaka Amafutha we-SKF
Umshini Wokufaka Amafutha we-SKF

·Isithambisi esizenzakalelayo sihlangabezana nezidingo zezinhlelo zokusebenza ezahlukahlukene, sifanelekile ezimweni ezahlukene zokusebenza, imikhiqizo ethembekile, ukusetshenziswa okuguquguqukayo.

·Isikhungo sokujika se-lathe se-CNC sihlangabezana nezidingo zokugcotshwa kwama-bearing lapho izinga lokushisa liphezulu, ukudlidliza okunamandla kanye nendawo eyingozi.

Indawo ngayinye yokugcoba isebenzisa umsabalalisi olinganiselayo wevolumu ukulawula inani lokugcoba, futhi umshini ungalawulwa yi-PLC ukuze unikeze uwoyela ngokunembile.


  • Okwedlule:
  • Olandelayo:

  • 1. Sebenzisa idivayisi ye-spindle kagesi ehambisanayo eqondiswa ngqo: i-magnetic ring incremental encoder (sine and cosine) ukunemba kokubeka: imizuzwana engama-20 ye-arc, ukunemba kwe-C-axis indexing: imizuzwana engama-40 ye-arc. ①Susa ngempumelelo ukudlidliza kwe-spindle, futhi ukunemba kokuphambuka kwekhala kungaphakathi kwe-0.002MM. Thuthukisa ukuphela kwendawo yokusebenza, ② sebenzisa i-rotor efakwe ngemuva, eyenza ukufakwa nokugcinwa kusheshe, ③ imoto ye-spindle ifakwe uhlelo lokupholisa ukuze icindezele ithonya lokufuduka kokushisa futhi iqinisekise izinga lokushisa eliqhubekayo lokusebenza kwe-spindle. Uhlelo lwe-spindle luye lwahlolwa ngokuqinile ibhalansi enamandla. Ukugcinwa kwalo okuhle kokunemba, ukuqina okuphezulu kanye nokusebenza kahle okuphezulu kwenza wonke umshini ungagcini nje ngokuqedela, kodwa futhi wenze imishini eqinile kanye nokusika okunzima kubasebenzisi. Ifaneleka kakhulu ekukhiqizweni okukhulu kwezimo eziyinkimbinkimbi kanye nomkhiqizo obushelelezi kakhulu.

    2. I-turret yamandla e-servo ehlanganisiwe enokuqina okuphezulu. Isiza ukusebenza okusheshayo nokunembile kokushintsha kwamathuluzi e-turret, futhi uma ihlanganiswa nokugaya kwamandla kwe-axis yamandla esivinini esikhulu, ifinyelela amakhono amahle kakhulu okucubungula ahlanganisiwe okujika nokugaya. Isibambi samathuluzi sifakwe nge-interface yokufaka ye-BMT enokuqina okuphezulu, futhi umgodi wokudlulisa amandla uqhutshwa yi-motor ye-servo spindle.

    3. Ithuluzi lomshini lihlonyiswe ngemigqa yokuqondisa eqondile kanye nezikulufo zebhola lomhlabathi eziqondile ukuqinisekisa ukunemba nokuqina okungcono kakhulu. I-axis ngayinye isebenzisa isakhiwo se-axis yokudlulisa eqondile kanye nendlela yokudlulisa ephindwe kabili, enganciphisa inani lokufuduka kokushisa futhi ithuthukise kakhulu ukunemba kokucubungula. Imigqa yokuqondisa eqondile eqinile, enkulu, nesindayo igcina ukunemba okuphelele lapho umshini uhlaselwa, kanti ukufuduka kubushelelezi futhi kunomsindo ophansi, okungandisa impilo yesevisi.

    4. Lo mshini unikeza abasebenzisi uhlelo oluphelele lwe-hydraulic kanye ne-lubrication, besebenzisa amaphampu e-hydraulic asezingeni eliphezulu, ama-valve e-hydraulic kanye nezinye izingxenye ukunciphisa kakhulu izinga lokwehluleka. Izinhlelo ze-hydraulic kanye ne-lubrication zenzelwe ukuba zibe lula futhi zithembeke. Ithuluzi lomshini lisebenzisa i-centralized quantitative automatic lubrication.

    5. Isebenzisa isilinda esijikelezayo saseTaiwan kanye nedivayisi yokususa ama-chip okuzenzakalelayo ongayikhetha. Izinketho zihlukaniswe ngomugqa wangemuva nomugqa oseceleni, okunganciphisa kakhulu amandla okusebenza komqhubi futhi kufezwe umkhiqizo ophephile nophumelelayo. Izingxenye ezisebenzayo ezingenhla zonke zingahlelwa ukuze zilawulwe, futhi zakhiwe ngamadivayisi okuhlukanisa uwoyela namanzi kanye nokuhlunga insimbi. Ngesikhathi esifanayo, izinto ezahlukene ezikhethekile zingaklanywa futhi zifakwe ngokwezidingo ezikhethekile zabasebenzisi.

    IImodeli yesikhashana

    Igama

    Iyunithi

    150MSY-II

    150MSY-III

    150MS-II

    150MS-III

    Ukuhamba

    Ububanzi obukhulu bokujikeleza kombhede

    mm

    Ф380

    Ф380

    Ф380

    Ф380

    Ububanzi obukhulu bokucubungula

    mm

    Ф100

    Ф100

    Ф100

    Ф100

    Ububanzi obukhulu bokucubungula kumphathi wamathuluzi

    mm

    Ф160

    Ф160

    Ф160

    Ф160

    Ubude obukhulu bokucubungula

    mm

    150

    150

    150

    150

    I-Spindle

    Isilinda

    UChuck

    Impumulo yespindle

    /

    A2-5

    A2-5

    A2-5

    A2-5

    Isivinini esiphezulu se-spindle

    mm

    5500

    5500

    5500

    5500

    Isilinda/i-collet ye-spindle ye-hydraulic Cylinder ye-Hydraulic/Chuck

    i-rpm

    6″

    6″

    6″

    6″

    Ububanzi bembobo yespindle Ububanzi bembobo yespindle

    kw

    Ф56

    Ф56

    Ф56

    Ф56

    Ububanzi obukhulu bembobo yebha yospindle Ububanzi bebha

    Nm

    Ф45

    Ф45

    Ф45

    Ф45

    Amandla enjini ye-spindle

    /

    17.5

    17.5

    17.5

    17.5

    Amandla enjini ye-spindle

    62-125

    62-125

    62-125

    62-125

    I-Sub-spindle Chuck

    Impumulo ye-sub-spindle

    /

    A2-4

    A2-4

    A2-4

    A2-4

    Isivinini esiphezulu se-sub-spindle

    mm

    6000

    6000

    6000

    6000

    Isilinda/i-collet ye-hydraulic H ye-sub-spindle

    i-rpm

    5″

    5″

    5″

    5″

    Ububanzi be-sub-spindle phakathi kwembobo

    Nm

    Ф46

    Ф46

    Ф46

    Ф46

    Ububanzi obukhulu bembobo yebha ye-sub-spindle

    kw

    Ф32

    Ф32

    Ф32

    Ф32

    Amandla kagesi okuguqula i-spindle kagesi aqhutshwa ngqo

    /

    11

    11

    11

    11

    I-torque yenjini ye-spindle eqondisa ngqo

    27-66

    27-66

    27-66

    27-66

    X1/Z1/Y/X2/Z2 ipharamitha yokuphakelayo kwe-eksisi

    Amandla enjini ye-X1/Z1/Y

    kw

    1.8/1.2/1.2

    1.8/1.2/1.2

    1.8/1.2

    1.8/1.2

    Amandla enjini ye-X2/Z2

    mm

    1.2/1.2

    1.2/1.2

    1.2/1.2

    1.2/1.2

    Ukuhamba kwe-axis ye-X1/Z1

    mm

    135/370

    135/370

    135/370

    135/370

    Ukuhamba kwe-axis ye-X2/Z2

    mm/min

    215/400

    215/400

    215/400

    215/400

    Ukunyakaza okusheshayo kwe-axis ye-X/Z//Y/S

    mm

    30/30/6/30

    30/30/6/30

    30/30/30

    30/30/30

    Uhlobo lwesitimela sesilayidi se-X1/Z1

    mm

    I-Roller35/35

    I-Roller35/35

    I-Roller35/35

    I-Roller35/35

    Uhlobo lwesitimela sesilayidi se-X2/Z2

    mm

    I-Roller30/30

    I-Roller30/30

    I-Roller30/30

    I-Roller30/30

    Idrayivu ye-servo

    Amapharamitha okusika

    Uhlobo lwe-Turret

    ama-pcs

    I-BMT45-12T

    I-BMT45-12T

    I-BMT45-12T

    I-BMT45-12T

    Amandla omhume wamandla

    I-Kw/Nm

    2.2/26Nm

    2.2/26Nm

    2.2/26Nm

    2.2/26Nm

    Ukuhamba kwe-Y axis

    mm

    80(±40)

    80(±40)

    6000 ER20

    Isivinini esiphezulu sesibambi samathuluzi esiqhutshwayo

    i-rpm

    6000 ER20

    6000 ER20

    6000 ER20

    20×20

    Imininingwane yomnikazi wamathuluzi wobubanzi bangaphandle

    mm

    20×20

    20×20

    20×20

    Ф32

    Imininingwane yomnikazi wamathuluzi wobubanzi bangaphakathi

    mm

    Ф32

    Ф32

    Ф32

    0.15

    Isikhathi sokushintsha amathuluzi esiseduze

    isekhondi

    0.15

    0.15

    0.15

    I-BMT40-8T

    Amandla e-Servo

    Amapharamitha e-Turret

    Uhlobo lwe-turret yamandla

    /

    I-NC8T

    I-BMT40-8T

    I-NC8T

    2.2/26Nm

    Imininingwane yesibambi samathuluzi sobubanzi bangaphandle

    mm

    25×25

    20×20

    25×25

    6000 ER20

    Imininingwane yomnikazi wamathuluzi wobubanzi bangaphakathi

    mm

    Ф32

    Ф32

    Ф32

    20×20

    Isikhathi sokushintsha amathuluzi esiseduze

    isekhondi

    0.15

    0.15

    0.15

    Ф25

    Ubukhulu

    Indawo ehlalwe kuyo Cishe.

    mm

    2.2×2.1×1.7

    2.2×2.1×1.7

    2.2×2.1×1.7

    0.15

    Isisindo somshini Cishe.

    kg

    3500

    3500

    3200

    2.2×2.1×1.7

    Okunye

    Ukusika ivolumu yethangi loketshezi

    L

    180

    180

    180

    3500

    Ivolumu yebhokisi leyunithi ye-hydraulic

    L

    40

    40

    40

    180

    Amandla enjini yepompo kawoyela we-hydraulic

    kw

    1.5

    1.5

    1.5

    40

    Umthamo wethangi likawoyela wokugcoba

    L

    2

    2

    2

    1.5

    Amandla enjini yepompo yokuthambisa ezenzakalelayo

    W

    50

    50

    50

    2

    Amandla epompo yamanzi okupholisa

    W

    750

    750

    750

    50

    Thumela umlayezo wakho kithi:

    Bhala umlayezo wakho lapha bese uwuthumela kithi