I-Slant CNC lathe-106/108/208
Izici
I-Turret Design Performance
Isakhiwo esihlanganisiwe esihle se-Y-eksisi siqinile kakhulu, singumsebenzi osindayo, futhi sisebenza kangcono kune-axis Y-interpolation.
·Ukucubungula kahle nokushelela kwekhonta yendiza
·Kulula ukucubungula izindawo ezigobile ezihlanganisiwe namakhonsathi
Uma kuqhathaniswa "ne-interpolation Y", i-"positive Y" inezinzuzo ezisobala ekugayweni kwendiza. Ukunyakaza kwe-"positive Y" Y-axis kuncike ku-X-eksisi futhi kuwukunyakaza kwe-eksisi eyodwa. Ukunyakaza kwe-"interpolation Y" Y-axis ukuhlanganisa umugqa oqondile ngokunyakaza ngesikhathi esisodwa kwe-X-eksisi kanye ne-Y-eksisi. Uma kuqhathaniswa "no-Y omuhle" wokucaba kwendiza yokugaya, ukucutshungulwa kwe-eksisi "positive Y" ngokusobala kuyakhanya futhi kuyashelela.
I-Direct Drive Synchronous Electric Spindle
Ukuqina okuphezulu, i-torque ephezulu, ukusebenza kahle okuphezulu, isiphetho esingcono, ukukhomba okunembe kakhudlwana.
Zonke izingxenye zomshini ezinkulu zenziwe ngensimbi eyinsimbi engu-HT300 enamandla kakhulu okumunca ukushaqeka.
Izici zamathuluzi omshini anama-spindle kagesi e-direct-drive
●Isifaki khodi esikhulayo sikaMagnetic (sine ne-cosine) ukunemba kokumisa: amasekhondi angama-arc angama-20,
Ukunemba kwenkomba ye-C-axis: amasekhondi angama-arc angu-40
● Isivinini sokuphendula esisheshayo sokuqalisa, ukonga isikhathi sethuluzi lomshini nokuthuthukisa ngempumelelo umthamo wokukhiqiza
●Umthwalo omncane wokusika, ukonga amandla nokonga amandla, ukuvikelwa okungcono kwamathuluzi omshini nempilo yesevisi enwetshiwe
●Susa ngokuphumelelayo ukudlidliza kwe-spindle, umphumela omuhle wokulinganisa, isiphetho esihle, futhi uthuthukise isiphetho sezinto zokusebenza
(Izinzuzo zokuphenduka esikhundleni sokugaya, ukubukeka okuqinile, ukuhwaqeka kwendawo engu-Ra 0.2μm)
· Injini yokuphotha ifakwe isistimu yokupholisa ukuze icindezele ithonya lokufuduka okushisayo futhi iqinisekise ukuthi i-spindle iyaqhubeka nokusebenza ezingeni lokushisa elingashintshi.
(Ukunemba kokuphela kwekhala kungaphakathi kuka-0.002mm, kuqinisekisa ukunemba okuzinzile)
· I-back-mounted direct-drive spindle ehambisanayo, ukufakwa nokugcinwa okulula kakhudlwana
· A2-5: 7016AC-ngaphambili ezimbili ezingemuva ezimbili
· A2-6: ngaphambili NN3020+100BAR10S, ngemuva NN3018
I-A2-8: ngaphambili NN3024+BT022B*2, i-NN3022 yangemuva
Isisekelo sensimbi esakhiwe esindayo kanye nezingxenye
Konke ukulingisa kuthuthukiswa kusetshenziswa i-finite element analysis (FEA) ukuze kwehliswe ukuhlanekezela kanye namandla okumunca ukushaqeka. Ukulingisa kochungechunge olukhulu lwezintambo kuqiniswa ngezimbambo ukuze kuthuthukiswe ukuqina kanye nokuzinza kokushisa. I-Compact and symmetric headstock kanye ne-tailstock castings ithuthukisa ukuqina futhi iqinisekise ukunemba kokuma okuphezulu nokuphindaphinda.
Imininingwane Yezobuchwepheshe
| Into | Igama | Iyunithi | 106 | 108 | 106M | 108M | 106MI | 108MI |
| Ukuhamba | Ubukhulu. ukuzungezisa umbhede ububanzi | mm | Φ600 | Φ600 | Φ600 | Φ600 | Φ660 | Φ660 |
| Ubukhulu. ubukhulu bomshini | mm | Φ380 | Φ380 | Φ310 | Φ310 | Φ330 | Φ330 | |
| Ubukhulu. ukuzungezisa isibambi | mm | Φ200 | Φ200 | Φ200 | Φ200 | Φ350 | Φ350 | |
| Ubukhulu. ubude bokucubungula | mm | 380 | 370 | 340 | 320 | 240 | 210 | |
| Ibanga phakathi kwezikhungo ezimbili | mm | 450 | 450 | 450 | 450 | 450 | 450 | |
| I-spindle Isilinda Chuck | Ikhala lokuphotha | I-ASA | A2-5 | A2-6 | A2-5 | A2-6 | A2-5 | A2-6 |
| Isilinda seHydraulic/chuck | Intshi | 6'' | 8'' | 6'' | 8'' | 6'' | 8'' | |
| Spindle ngokusebenzisa ububanzi bembobo | mm | Φ56 | Φ79/66 | Φ56 | Φ79/66 | Φ66 | Φ79/66 | |
| Ubukhulu. induku ngokusebenzisa ububanzi bembobo | mm | Φ46 | Φ65/52 | Φ46 | Φ65/52 | Φ45 | Φ65/52 | |
| I-Spindle Max. isivinini | rpm | 5500 | 4300/ 4500 | 5500 | 4300 | 5500 | 4300 | |
| Amandla e-spindle motor | kw | 17.5 | 11/15 (18/22) | 17.5 | 18/22 | 17.5 | 18/22 | |
| I-torque ye-spindle motor | Nm | 62-125 | 91-227 (73/165) | 62-125 | 91-227 | 62-125 | 91-227 | |
| Amapharamitha wokuphakela kwe-eksisi ye-X/ZN/S | Amandla e-X motor | kw | 1.8 | 1.8 | 1.8 | 1.8 | 1.8 | 1.8 |
| Y amandla emoto | kw | - | - | - | - | 1.2 | 1.2 | |
| Z amandla motor | kw | 1.8 | 1.8 | 1.8 | 1.8 | 1.8 | 1.8 | |
| Uhambo lwe-X eksisi | mm | 207 | 207 | 200 | 200 | 210 | 210 | |
| Uhambo lwe-Y eksisi | mm | - | - | - | - | 90±45 | 90±45 | |
| Z ukuhamba eksisi | mm | 433 | 422 | 420 | 400 | 320 | 290 | |
| Ukucaciswa kwesitimela se-axis ye-X/Z | spec | 35 roller | 35 roller | 35 roller | 35 roller | 35 roller | 35 roller | |
| Imininingwane ye-Y axis ujantshi | spec | - | - | - | - | 25 roller | 25 roller | |
| Ukunyakaza okusheshayo kwe-eksisi ye-X | Mm/min | 30 | 30 | 30 | 30 | 24 | 24 | |
| I-eksisi engu-Y ihamba ngokushesha | Mm/min | - | - | - | - | 8 | 8 | |
| I-axis engu-Z ihamba ngokushesha | Mm/min | 30 | 30 | 30 | 30 | 24 | 24 | |
| Amandla we-Servo Turret nemingcele | Uhlobo lwe-turret yamandla | / | I-Servo turret | I-Servo turret | I-BMT45 | I-BMT45 | I-BMT45 | I-BMT45 |
| Isiteshi samathuluzi | / | 12T | 12T | 12T | 12T | 12T | 12T | |
| M amandla motor | kw | - | - | 5.5 | 5.5 | 5.5 | 5.5 | |
| I-torque ye-M axis motor | Nm | - | - | 35 | 35 | 35 | 35 | |
| Ikhanda lamandla Max. isivinini | rpm | - | - | 6000 | 6000 | 6000 | 6000 | |
| Imininingwane yesibambi sethuluzi lobubanzi bangaphandle | mm | 25*25 | 25*25 | 20*20 | 25*25 | 25*25 | 25*25 | |
| Imininingwane yesibambi sethuluzi lobubanzi obungaphakathi | mm | Φ40 | Φ40 | Φ40 | Φ40 | Φ40 | Φ40 | |
| Isikhathi sokushintsha ithuluzi eliseduze | isekhondi | 0.15 | 0.15 | 0.15 | 0.15 | 0.15 | 0.15 | |
| Ukumisa ukunemba | / | ±2” | ±2” | ±2” | ±2” | ±2” | ±2” | |
| Phinda ukunemba kokuma | / | ±1” | ±1” | ±1” | ±1” | ±1” | ±1” | |
| Imingcele ye-Tailstock | I-hydraulic tailstock ehlelekayo | / | Uhlelo lwe-Hydraulic tailstock | Uhlelo lwe-Hydraulic tailstock | Uhlelo lwe-Hydraulic tailstock | Uhlelo lwe-Hydraulic tailstock | Uhlelo lwe-Hydraulic tailstock | Uhlelo lwe-Hydraulic tailstock |
| I-Tailstock Max. ukuhamba | mm | 360 | 360 | 360 | 360 | 360 | 360 | |
| Ububanzi bemikhono | mm | Φ80 | Φ80 | Φ80 | Φ80 | Φ80 | Φ80 | |
| Ukuhamba ngemikhono | mm | 100 | 100 | 100 | 100 | 100 | 100 | |
| I-sleeve taper | / | MT4# | MT4# | MT4# | MT4# | MT4# | MT4# | |
| Ubukhulu | Izilinganiso sezizonke | m | 2200*2000*1800 | 2400*2000*1800 | 2200*2000*1800 | 2400*2000*1900 | 2200*2000*1800 | 2400*2000*1900 |
| Isisindo somshini cishe. | kg | 3600 | 3700 | 3700 | 3800 | 3800 | 3800 | |
| Okunye | Ukusika umthamo we-tank fluid | L | 150 | 150 | 150 | 150 | 150 | 150 |
| Amandla epompo yamanzi okupholisa | kw | 0.75 | 0.75 | 0.75 | 0.75 | 0.75 | 0.75 | |
| Ivolumu yebhokisi leyunithi ye-Hydraulic | L | 40 | 40 | 40 | 40 | 40 | 40 | |
| Amandla kawoyela wephampu kawoyela weHydraulic | kw | 1.5 | 1.5 | 1.5 | 1.5 | 1.5 | 1.5 | |
| Umthamo wethangi likawoyela wokugcoba | L | 2 | 2 | 2 | 2 | 2 | 2 | |
| Amandla e-automatic lubrication futha motor | kw | 50 | 50 | 50 | 50 | 50 | 50 |
| Into | Igama | Iyunithi | 208 | 208M | 208MS | 208MI | 208MSY |
| Ukuhamba | Ubukhulu. ukuzungezisa umbhede ububanzi | mm | Φ620 | Φ620 | Φ680 | Φ700 | Φ700 |
| Ubukhulu. ubukhulu bomshini | mm | Φ510 | Φ510 | Φ370 | Φ420 | Φ300 | |
| Ubukhulu. ukuzungezisa isibambi | mm | Φ300 | Φ300 | Φ300 | Φ300 | Φ300 | |
| Ubukhulu. ubude bokucubungula | mm | 520 | 420 | 420 | 360 | 400 | |
| Ibanga phakathi kwezikhungo ezimbili | mm | 600 | 600 | - | 600 | - | |
| ukuphotha Isilinda Chuck | Ikhala lokuphotha | I-ASA | A2-6 | A2-6 | A2-6 | A2-6 | A2-6 |
| Isilinda seHydraulic/chuck | Intshi | 8'' | 8'' | 8'' | 8'' | 8'' | |
| Spindle ngokusebenzisa ububanzi bembobo | mm | Φ79/66 | Φ79/66 | Φ79/66 | Φ79/66 | Φ79/66 | |
| Ubukhulu. induku ngokusebenzisa ububanzi bembobo | mm | Φ65/52 | Φ65/52 | Φ65/52 | Φ65/52 | Φ65/52 | |
| I-Spindle Max. isivinini | rpm | 4000/4300 | 4300 | 4300 | 4300 | 4300 | |
| Amandla e-spindle motor | kw | 18/22(11/15) | 18/22 | 18/22 | 18/22 | 18/22 | |
| I-torque ye-spindle motor | Nm | 91-227 (73/165) | 91-227 (73/165) | 91-227 | 91-227 | 91-227 | |
| I-sub-spindle Isilinda Chuck
| I-sub-Ikhala lokuphotha | I-ASA | - | - | A2-5 | - | A2-5 |
| I-sub-Isilinda seHydraulic/chuck | Intshi | - | - | 6” | - | 6” | |
| I-sub-Spindle ngokusebenzisa ububanzi bembobo | mm | - | - | Φ56 | - | Φ56 | |
| I-sub-Ubukhulu. induku ngokusebenzisa ububanzi bembobo | mm | - | - | Φ46 | - | Φ46 | |
| I-sub-I-Spindle Max. isivinini | rpm | - | - | 5500 | - | 5500 | |
| I-sub-Amandla e-spindle motor | kw | - | - | 17.5 | - | 17.5 | |
| Amapharamitha wokuphakela kwe-eksisi ye-X/ZN/S | Amandla e-X motor | kw | 3.0 | 3.0 | 2.5 | 2.5 | 2.5 |
| Y amandla emoto | kw | - | - | - | 1.2 | 1.2 | |
| Z amandla motor | kw | 3.0 | 3.0 | 2.5 | 2.5 | 2.5 | |
| Samandla emoto | Kw | - | - | 1.2 | - | 1.2 | |
| Xukuhamba eksisi | mm | 272 | 216 | 236 | 262 | 204 | |
| Yukuhamba eksisi | mm | - | - | - | 100±50 | 100±50 | |
| Zukuhamba eksisi | mm | 570 | 500 | 510 | 450 | 492 | |
| Ukucaciswa kwesitimela se-axis ye-X/Z | spec | 35 roller | 35 roller | 35 roller | 35 roller | 35 roller | |
| Imininingwane ye-Y axis ujantshi | spec | - | - | 25 roller | 25 roller | 25 roller | |
| S ukuhamba eksisi | mm | - | - | 600 | - | 600 | |
| Xi-eksisi ukuhamba ngokushesha | Mm/min | 20 | 20 | 20 | 20 | 20 | |
| Zi-eksisi ukuhamba ngokushesha | Mm/min | 20 | 20 | 20 | 20 | 20 | |
| Yi-eksisi ukuhamba ngokushesha | Mm/min | - | - | - | 8 | 8 | |
| Si-eksisi ukuhamba ngokushesha | Mm/min | - | - | 24 | - | 24 | |
| Amandla we-Servo Turret nemingcele | Uhlobo lwe-turret yamandla | / | I-Servo turret | I-BMT55 | I-BMT55 | I-BMT55 | I-BMT55 |
| Isiteshi samathuluzi | / | 12T | 12T | 12T | 12T | 12T | |
| M amandla motor | kw | - | 5.5 | 5.5 | 5.5 | 5.5 | |
| I-torque ye-M axis motor | Nm | - | 35 | 35 | 35 | 35 | |
| Ikhanda lamandla Max. isivinini | rpm | - | 6000 | 6000 | 6000 | 6000 | |
| Imininingwane yesibambi sethuluzi lobubanzi bangaphandle | mm | 25*25 | 25*25 | 25*25 | 25*25 | 25*25 | |
| Imininingwane yesibambi sethuluzi lobubanzi obungaphakathi | mm | Φ40 | Φ40 | Φ40 | Φ40 | Φ40 | |
| Isikhathi sokushintsha ithuluzi eliseduze | isekhondi | 0.15 | 0.15 | 0.15 | 0.15 | 0.15 | |
| Ukumisa ukunemba | / | ±2” | ±2” | ±2” | ±2” | ±2” | |
| Phinda ukunemba kokuma | / | ±1” | ±1” | ±1” | ±1” | ±1” | |
| Imingcele ye-Tailstock | I-hydraulic tailstock ehlelekayo | / | Uhlelo lwe-Hydraulic tailstock | Uhlelo lwe-Hydraulic tailstock | - | Uhlelo lwe-Hydraulic tailstock | - |
| I-Tailstock Max. ukuhamba | mm | 440 | 440 | - | 440 | ||
| Ububanzi bemikhono | mm | Φ100 | Φ100 | - | Φ100 | ||
| Ukuhamba ngemikhono | mm | 100 | 100 | - | 100 | ||
| I-sleeve taper | / | MT#5 | MT#5 | - | MT#5 | ||
| Ubukhulu | Izilinganiso sezizonke | m | 2600*2100*1800 | 2600*2100*1800 | 2800*2100*1800 | 2700*2400*1800 | 2700*2400*2000 |
| Isisindo somshini cishe. | kg | 5000 | 5200 | 5900 | 5200 | 5300 | |
| Okunye | Ukusika umthamo we-tank fluid | L | 150 | 150 | 150 | 150 | 150 |
| Amandla epompo yamanzi okupholisa | kw | 0.75 | 0.75 | 0.75 | 0.75 | 0.75 | |
| Ivolumu yebhokisi leyunithi ye-Hydraulic | L | 40 | 40 | 40 | 40 | 40 | |
| Amandla kawoyela wephampu kawoyela weHydraulic | kw | 1.5 | 1.5 | 1.5 | 1.5 | 1.5 | |
| Umthamo wethangi likawoyela wokugcoba | L | 2 | 2 | 2 | 2 | 2 | |
| Amandla e-automatic lubrication futha motor | kw | 50 | 50 | 50 | 50 | 50 |
Isingeniso sokucushwa
Kulula ukuyisebenzisa futhi inamandla kakhulu
●Idizayini ethuthukiswe ngokugcwele
●Ihlonyiswe nge-CNC yakamuva ye-FANUC kanye nobuchwepheshe be-servo
●Kulinganiswe ngemisebenzi yomuntu siqu
● Umthamo wenkumbulo owandisiwe
Vimbela ukungasebenzi komshini kungazelelwe ngokulungiswa kokuvikela
● Imisebenzi yokubikezela iphutha elicebile
Thola kalula indawo enephutha futhi unciphise isikhathi sokutakula
●Imisebenzi yokuxilonga/yokunakekela
Ukusebenza okuphezulu kokucubungula
Isikhathi somjikelezo esifushane
●Ubuchwepheshe bokucubungula obusezingeni eliphezulu
Thola ukucutshungulwa kwekhwalithi ephezulu
Ubuchwepheshe bokucubungula obusezingeni eliphezulu
●Ukuxilongwa/umsebenzi wokunakekela
Izinga lokusebenza eliphezulu
Hlala usekela imisebenzi ehlukahlukene endaweni yokucubungula
●Isilawuli se-FANUC CNC
Isikrini somuntu siqu kulula ukusisebenzisa
●Ukusebenza komuntu siqu okujwayelekile
●Usekelo lwenhlobonhlobo yamanethiwekhi akusayithi
THKBkonkeSabasebenzi
·Ibanga le-C3, kusetshenziswa isikulufu sebhola esinembayo esiphezulu, esinokulayisha kuqala amantongomane kanye nokwelashwa kokugxilisa isikulufu ukuze kuqedwe kusengaphambili ukuhlehla emuva kanye nokwenyuka kwezinga lokushisa, okubonisa ukuma okuhle kakhulu nokunemba kokuphindaphinda.
·Servo motor drive eqondile yokunciphisa iphutha lokubuyela emuva.
I-THK Roller Linear Guide
·Izinga le-P lezinga eliphezulu lokunemba kwe-SRG, ibanga lokunemba legayidi elinguziro, ukusikwa kwe-arc, ukusikwa kwe-bevel, ukuthungwa kwendawo akufani ngokuqhathaniswa. Ifanele ukusebenza ngesivinini esiphezulu, inciphisa kakhulu amandla okushayela amahhashi adingekayo kumathuluzi omshini.
·Ukugingqika esikhundleni sokushelela, ukulahlekelwa ukushwibilika okuncane, ukusabela okubucayi, ukunemba kokuma okuphezulu. Ingakwazi ukuthwala umthwalo endleleni ehambayo ngesikhathi esifanayo, futhi indawo yokuxhumana yethrekhi isathintana namaphuzu amaningi ngesikhathi somthwalo, futhi ukuqina kokusika ngeke kuncishiswe.
·Kulula ukuhlanganisa, ukushintshashintsha okuqinile, kanye nesakhiwo esilula sokuthambisa; inani lokugqoka lincane kakhulu futhi impilo yesevisi yinde.
Umshini wokuzala/owoyela we-SKF
·Umshini wokuthambisa ozenzakalelayo uhlangabezana nezidingo zezinhlelo zokusebenza ezahlukahlukene, ulungele izimo zokusebenza ezahlukahlukene, imikhiqizo ethembekile, ukusetshenziswa okuvumelana nezimo.
·Hlangana nezidingo zokuthwala ukugcotshwa kumazinga okushisa aphezulu, ukudlidliza okuqinile nendawo eyingozi.
Iphuzu ngalinye lokugcoba lisebenzisa i-volumetric proportional distributor ukulawula inani lokuthambisa, futhi umshini ungalawulwa yi-PLC ukuze unikeze uwoyela ngokunembile.
