I-CNC evundlile 5-eksisi NHM-100-P

I-CNC evundlile ye-5-axis NHM-100-P Isithombe Esifakiwe

Isingeniso:

Imininingwane Yomkhiqizo

Omaka bomkhiqizo

Ukwethulwa komshini we-5-axis

Imodeli ye-NHM iyisikhungo somshini wokuguqula ovundlile we-axis emihlanu ovundlile. Ukucushwa okujwayelekile kwethuluzi lomshini wuhlelo lwe-SIEMENS 840D sl CNC, futhi kwamukelwa amathuba aphezulu e-Siemens servo motor direct drive, okwenza ithuluzi lomshini libe nezici zokunemba kokuma okuphezulu, isivinini sokuphendula okusheshayo, kanye nokucutshungulwa kokuxhuma kwe-axis emihlanu. . Ngesikhathi esifanayo, ithuluzi lomshini lifakwe ithuluzi elizenzakalelayo lokushintsha idivayisi, elibonisa ngokugcwele ukucubungula okusebenzayo nokuzenzakalelayo.

Ithuluzi lomshini liya kwesokunxele nakwesokudla ngepuleti lesilayidi (i-axis engu-X), ithebula lokusebenza liya emuva naphambili (i-axis engu-Z), isitokwe sekhanda siya phezulu naphansi (i-eksisi Y), ithebula liyazungezisa (i-eksisi engu-C) futhi ikhanda lokugaya liyazungeza. (i-axis B), eqaphela ukuxhumana kwama-eksisi amahlanu. ezemidlalo. Wonke umshini wakhiwe ngombhede, ikholomu, ipuleti elishelelayo, itafula elijikelezayo, ikhanda lokugaya, isistimu ye-pneumatic, isistimu yokugcoba okuzenzakalelayo, uhlelo lokupholisa lokususwa kwe-chip, uhlelo lukagesi kanye nesistimu yokuvikela evalwe ngokugcwele.

Ithuluzi lomshini lifakwe iphini lokuphotha likagesi njengokujwayelekile, elinomsebenzi wokuphuma kwamanzi omaphakathi, ongabona ukuxegiswa nokubhoboza kwe-spindle. Izimbazo eziphakelayo ezilandelanayo ezintathu zethuluzi lomshini, u-X, Y, kanye no-Z, zisebenzisa ama-servo motors ukushayela ngokuqondile isikulufu sebhola ukuze sijikeleze ekuhlanganeni. Isistimu yokudlulisela inokunemba okuphezulu nokuqina kokudlulisela.

Izingxenye ezithengiwe eziyinhloko zethuluzi lomshini zonke zithengwa ezinkampanini ezisezingeni lokuqala, ezinama-coolers amanzi, ama-chip conveyor namaloli ama-chip njengenjwayelo.

Amakhanda aqondile navundlile angazungeziswa ezindizeni ezimbili ezizungezayo ezine-perpendicular.

Iqaphela ukuguqulwa okuqondile kuya kokuvundlile kanye nomshini wobuso obuningi, futhi ixazulula ukugaya okunezinhlangothi eziningi, okunama-multi-edge kanye nama-multi-slot ama-engeli ahlukahlukene ekubambeni okukodwa kwendawo yokusebenza.

I-spindle kagesi esebenza kahle kakhulu, isikhathi somshini esifushane, ukusebenza kahle kokusika, ithuluzi elide, ukunemba okuphezulu komshini

Idizayini eqinile, isistimu yokubamba ezwela kakhulu, ibhuleki elizinzile, kanye nomshini wokunemba okuphezulu

Imodeli ye-NHM iwuhlobo lwesikhungo sokuguqula esime mpo esivundlile sohlobo lwesikhungo sokuxhumanisa se-axis emihlanu. I-three-eksisi yamukela iziqondiso zamarola anembayo anembayo aphezulu, alayisha kakhulu, anesivinini esikhulu, aqinile, anomsindo ophansi, ahamba kahle ngaphandle kokukhasa futhi anikeze ukusebenza okuphelele kokuphakelayo.
Ukuma okunembayo okuphezulu kanye nendlela yokubopha, ukusetshenziswa kokuma okuphezulu nokusebenza ngendlela yokubopha kungaqinisekisa ukugoqa okuqinile kanye nokuma okunembile kwethreyi, kanye nokunemba kokuma okuphindaphindiwe kwethreyi kungafinyelela ku-0.003mm.
Umbhede wamukela umbhede obalulekile omise okwe-T, futhi ukumelana nokushaqeka kuthuthukiswa ngo-15%. Isakhiwo somklamo siyisakhiwo esihlanekezelwe esimise okwe-T semibhede eqondile nevundlile, futhi isakhiwo sihlangene.
Inobubanzi obukhulu bomshini kanye nomthamo ophezulu wokulayisha izingcezu zokusebenza
Idizayini ye-modular, ukunwebeka okucebile, ingasetshenziswa njengohlelo lokukhiqiza oluguquguqukayo olunemigqa ezenzakalelayo

(1) Ifomu lesitimela sika-X sikamhlahlandlela: ikholomu ifakwe ama-roller amabili anomugqa osindayo we-55mm. Ingakwazi ukuhlangabezana nezidingo zokuqina okuphezulu namandla, futhi ingahlangabezana nezinzuzo zezobuchwepheshe ze-coefficient encane yokungqubuzana, isivinini esisheshayo kanye nempilo ende yesevisi; indlela yokugcoba: ukugcoba uwoyela; i-wire gauge brand: I-Taiwan Shangyin noma uhlobo olufanayo lwebanga;
(2) Idrayivu ye-X-axis: Ngemva kokuthi i-AC servo motor isetshenziselwe ukukhulisa nokunciphisa isivinini, ishayela isikulufu sebhola esinembayo esingu-50mm ukuze sizungeze ukuze sithole ukuphakela kwesokunxele nakwesokudla; Indlela yokugcoba: ukugcoba amafutha; I-Screw brand: I-Taiwan Shangyin noma uhlobo olufanayo lwebanga;
(3) Ifakwe isikali sokugreyitha esinembe okuphezulu esiphindwe kabili esivaliwe; ibhrendi yesikali sokugaya: Spain FAGOR noma uhlobo olufanayo lwebanga;

(1) Ifomu lesitimela esiwumhlahlandlela: I-axis ye-Y isebenzisa amalayini angu-55 esindayo esindayo sikamhlahlandlela njengomhlahlandlela kanye nethrekhi ethwala umthwalo wekhanda lokugaya elime mpo nelivundlile ukuze liye phezulu naphansi. Ingakwazi ukuhlangabezana nezidingo zobuchwepheshe zokuqedwa kwesivinini esikhulu kanye nokusika okusindayo okunesivinini esiphansi. Indlela yokugcoba: ukugcoba uwoyela. I-wire gauge brand: I-Taiwan Shangyin noma uhlobo olufanayo lwebanga;
(2) Ukudluliswa kwe-Y-axis: Ngemva kokuthi i-AC servo motor isetshenziselwe ukukhulisa nokunciphisa isivinini, ishayela isikulufu sebhola sokunemba esingu-50mm ukuze sizungeze ukuze sibone ukuphakela phezulu naphansi. Indlela yokugcoba: ukugcoba uwoyela. I-Screw brand: I-Taiwan Shangyin noma uhlobo olufanayo lwebanga;
(3) Ifakwe isikali sokugaya esinembayo esigcwele esivaliwe; ibhrendi yesikali sokugaya: Spain FAGOR noma uhlobo olufanayo lwebanga;
(4) Isivikelo sesitimela sikamhlahlandlela we-XY: Isivikelo se-armor sisonke sisetshenziselwa ukuvikela ukuvimbela izinto zangaphandle ukuthi zingangeni futhi zingcolise umzila wesitimela. Isembozo sokuzivikela sinokubukeka okuhle kanye nesakhiwo esinengqondo.

(1) Ifomu lesitimela esiwumhlahlandlela: I-axis engu-Z isebenzisa amalayini angu-55 amarola asindayo amabili njengomhlahlandlela kanye nesitimela esithwala imithwalo ukuze ithebula lihambe; Indlela yokugcoba: ukugcoba amafutha; I-wire gauge brand: I-Taiwan Shangyin noma uhlobo olufanayo lwebanga;
(2) Ukudluliselwa kwe-Z-axis: Ngemva kokuthi i-AC servo motor isetshenziselwe ukuphakamisa nokwehlisa isivinini, ishayela isikulufu sebhola esinembayo esingu-50mm ukuze sizungeze ukuze sibone ukuphakela kwangaphambili nangemuva kwe-axis ye-Z; Indlela yokugcoba: ukugcoba amafutha; I-Screw brand: I-Taiwan Shangyin noma izinhlobo ezifanayo;
(3) Ifakwe isikali sokugreyitha esinembe okuphezulu esiphindwe kabili esivaliwe; ibhrendi yesikali se-grating: Spain FAGOR noma uhlobo olufanayo lwebanga.

Isilawuli se-CNC: Siemens 840Dsl

Uhlelo lwe-CNC lomshini yi-Sinumerik 840 sl evela ku-SIEMENS
Ngenkathi ihlangabezana nokucushwa okuyisisekelo kohlelo lwe-CNC, izidingo ezikhethekile ezilandelayo ziqinisekisiwe
Iyunithi yokulawula encane: i-axis yomugqa≤0.001mm, i-axis ejikelezayo≤0.001°
Umsebenzi wokulingisa wesithombe
Umsebenzi wokunciphisa ikona
I-Helical interpolation
Umsebenzi wokugaya
Ukugunyazwa kokulawula isigqila
Ngesikrini esingu-15-intshi
Ngephaneli yomqhubi we-MCP 398C
Kubandakanya ibhodi le-72/48 IO
Imojuli ye-eksisi yokunweba ye-NX10.3
I-DMC20 Hub Module
ukuqoqwa kwedatha
Nikeza ulwazi olufanele nge-OPCUA noma i-485 noma isofthiwe yezinga eliphezulu ukuze uthole ukwaziswa kokuxhumana nezisetshenziswa zomsebenzisi, okuhlanganisa kodwa kungagcini nje:
Idatha yokusebenza kwesisetshenziswa (isivinini, amandla okuphakelayo, igama lethuluzi, ubude bomphathi wamathuluzi, inani lamandla okuphotha, igama lohlelo nenguqulo, irekhodi le-alamu, irekhodi lephaneli yokusebenza, imingcele yenqubo yokuhlanganisa i-zero offset, njll.)
Igama ledivayisi, inguqulo yesofthiwe, igama lohlelo nenguqulo yohlelo olusebenzayo njengamanje
Isimo sokusebenza kwesisetshenziswa (okuhlanganisa kodwa okungakhawulelwe ekuqaliseni okungasebenzi, ukusebenza, ukuvala shaqa, nesimo sephutha), futhi singanikeza isexwayiso sokuhluleka kwesisetshenziswa, ukutholwa kokusetshenziswa kwamandla, njll.
Isimo sokusebenza se-PLC

Isistimu yokugcoba; lo mshini usebenzisa ubuchwepheshe obuzimele bokuhlinzeka ngamafutha eqembu
(1) Isethi yokuhambisa uwoyela okuzenzakalelayo okuzenzakalelayo kanye nesistimu yokuthambisa yamukelwa i-X, Y, Z, isitimela se-axis guide, isikulufu sokuhola kanye nerack. I-screw bear ifakwe amafutha.
(2) Uwoyela we-shaft oyinhloko kanye nokugcoba kwegesi / ukugcoba kwamafutha amancane okuzenzakalelayo kuyimodi yesikhathi kanye nenani elizenzakalelayo, isenzo silawulwa ngokuzenzakalelayo uhlelo lokulawula izinombolo, futhi singatholwa futhi sithuswe. Izinhlobo zephampu yokuthambisa ziyazikhethela: i-SKF oil-air lubrication/Proton noma izinhlobo ezifanayo

Uhlelo lweHydraulic
(1) Leli thuluzi lomshini lifakwe uhlelo oluzimele lwe-hydraulic.
(2) Ithuluzi lomshini lifakwe esiteshini esihlukile sepompo ye-hydraulic, futhi i-hydraulic system ifakwe inqwaba yamadivayisi okuqapha ukuphepha njenge-alamu yezinga likawoyela, i-alamu yezinga lokushisa, i-alamu yokuvinjwa kokubuyela emuva, kanye ne-alamu yengcindezi yokusebenza encane ukuze kuqinisekiswe ukuthi Ithuluzi lomshini lisebenza ngaphansi kwezimo ezihlukahlukene eziphephile. , thuthukisa ukuvikelwa kokuphepha kwabaqhubi.
(3) Uphawu lwesiteshi seHydraulic: lwaziwa kakhulu ekhaya

Ithuluzi lomagazini lochungechunge lwe-40T HSK-A63
Ithuluzi lomkhiqizo wemagazini: Ibhizinisi elixhaswe yi-Taiwan i-Desu/Okada noma izinhlobo ezifanayo

Ama-drainage grooves ezinhlangothini zombili kanye nesisekelo senziwa ngokuhlangene, futhi umphumela wokuvimbela ukuvuza muhle;
Ama-spiral chip conveyors ezinhlangothini zombili zendawo yokucubungula ngokushesha athutha ama-chips ensimbi akhiqizwa ukucubungula ngesivinini esiphezulu ku-conveyor ye-chip ephakamisayo, ukunciphisa ukuguqulwa okushisayo nokuguqulwa kwethuluzi lomshini, nokuqinisekisa ukunemba nokuzinza kwethuluzi lomshini;

Ulwazi Lobuchwepheshe

INDLELA	I-NHM-100-P
Ukuhamba kwe-X-axis (ithebula liya emuva naphambili)	1300
Ukuhamba kwe-Y-axis (inqola ihamba kwesokunxele nakwesokudla)	1000
Uhambo lwe-Z-axis (inqama iye phezulu naphansi)	1250
Ibanga ukusuka ku-spindle end kuya etafuleni lomsebenzi	100-1350
usayizi wedeski elisebenzayo	1000X1000
umthamo wesisindo	2.5
Spindle esiphezulu isivinini	15000
Amandla emoto amakhulu (akaliwe)	15
I-torque enkulu (ilinganiselwe)	72
I-spindle taper	I-HSK-A63
i-torque ephezulu	2040
i-torque ephezulu yokuqinisa	1320
Swing angle	±180°--30°
ukunemba kokubeka	±5”
Ukuphindaphinda	±3.5”
ukunemba kokubeka	±10”
Ukuphindaphinda	±6”
X, Y, Z isivinini sokunqamula ngokushesha	24/24/24
X, Y, Z ukunemba kokuma	≤0.012
X, Y, Z phinda ukunemba kokuma	≤0.006

Ukucushwa okujwayelekile

Isistimu ye-Siemens 840Dsl CNC	EJalimane
X, Y, Z okuphakelayo ama-servo motors	Siemens Germany
XYZ Servo Drive	Siemens Germany
I-AC Servo Spindle Motor	Siemens Germany
Ikhanda lezixhumanisi ezinhlanu ze-axis ezinhlanu	Shanghai
Isikulufu sebhola	I-HIWIN noma uhlobo olufanayo
I-Linear Roller Guide	I-HIWIN noma uhlobo olufanayo
I-screw ngayinye ye-screw bear	I-Japan NSK noma uhlobo olufanayo
Ukuhlanganisa	I-Taiwan noma uhlobo olufanayo
I-Spiral cutter	Shanghai
Ithuluzi lomshini lokuvikela umzila wesitimela	Shanghai
Iphampu kawoyela kanye nohlelo lokuthambisa oluphakathi nendawo	I-Proton noma i-SKF noma okulinganayo
I-Proximity switch, i-intermediate relay	Omron/Schneider noma okulinganayo
i-hand pulse generator	Umkhiqizi oqokiwe womhlinzeki wesistimu/noma uhlobo olufanayo
I-spindle	INNA noma okulinganayo
Ithuluzi lomshini ukusakaza okukhulu	Shanghai
Ukuvikelwa kwangaphandle kweshidi lomshini wensimbi	Shanghai
Amabhawodi ehange ethuluzi lomshini, isethi ephelele yezimpondo	Shanghai
Uhlelo lweHydraulic	edumile eChina
Izibani Zokusebenza Nezibani Eziyisixwayiso	edumile eChina
Indlela yebhalansi yenqama ye-spindle	edumile eChina
Isistimu yokupholisa ye-spindle kanye nesistimu yokuhlinzeka ngamanzi	edumile eChina
Amathuluzi okulungisa ajwayelekile	edumile eChina

Incwadi Yeziqondiso Zemishini
Incwadi Yeziqondiso Zogesi
Isitifiketi
Uhlu lokupakisha
Isikimu sikagesi
Imanuwali Yokusebenza Kwesistimu
Imanuwali Yokulungisa Isistimu
Imanuwali yepharamitha yesistimu
Ithebula lepharamitha yefekthri yesistimu
Umdwebo wesisekelo	Kuhlinzekwe ngemuva kokuthi inkontileka isiqalile ukusebenza
Ibhukwana lokulawula izinga lokushisa lebhokisi