I-CNC high-speed 5-axis GMH-2045-Q
Ukwethulwa komshini we-5-axis
Isikhungo semishini yohlobo lwebhuloho elinesivinini esiphezulu sohlobo lwe-axis emihlanu, ukwakheka okuphelele kwethuluzi lomshini lisebenzisa isakhiwo esiphakeme sohlobo lwebhuloho, ukuze izingxenye ezintathu eziyinhloko ezihambayo zethuluzi lomshini osindayo zibe nesisindo esincane kakhulu, esincane kakhulu. amandla okushayela kanye nempendulo ye-servo eguquguqukayo esheshayo. Umbhede kanye ne-worktable ephethe isisindo sokusika ihlanganiswe ibe yinye, hhayi nje isakhiwo esiphelele esihlangene, izinga lokusebenzisa isikhala liphezulu, kodwa futhi ukuqina nokunemba kwethuluzi lomshini kuyathuthukiswa, futhi ukufakwa nokuthutha kulula. Ukwesekwa komhlahlandlela we-spa-span enkulu kusebenzisa idizayini yama-rails angumhlahlandlela wamandla aphezulu anezinhlangothi ezimbili anamaslayida amaningi, agwema ukubekwa phezu kwezingxenye zomhlahlandlela we-stroke enkulu kanye nezidingo zomshini wokunemba okuphezulu zesisekelo esikhulu. izingxenye. Ngekhanda lokugaya elinembayo elinembayo elinembayo, ishafti eyinhloko ithatha inhloko yokushwibeka ephindwe kabili enesivinini esikhulu, ekwazi ukubona ukugaya okusebenza kahle kakhulu kanye nokuqedwa kwesivinini esikhulu ngaphansi kokuxhumanisa kwama-eksisi amahlanu. Ijubane eliphezulu lokuphotha, ukunemba okuphezulu nokugcinwa ukunemba okuhle, ukugcoba uwoyela nesitimu, ukupholisa ukujikeleza okuphoqelekile.
Inani lama-eksisi ayinhloko esikhungo semishini yebhuloho elinesivinini esiphezulu sihlukaniswe nge-eksisi engumugqa i-X-eksisi, i-Y-eksisi, i-Z-eksisi, i-axis ejikelezayo C-eksisi, i-axis engu-A. Ukuxhunywa kwezimbazo ezinhlanu kuqedela ukucutshungulwa kwezinto zokusebenza emajikeni omkhathi nasezindaweni eziyinkimbinkimbi Ubunzima, ukubhoboza okujulile, i-catch recess kanye nomshini we-taper ezindaweni eziyinkimbinkimbi, kanye nokusebenza kahle nokusezingeni eliphezulu kwezingxenye eziyinkimbinkimbi ezimise okukhethekile.
I-spindle
Isikhungo semishini ye-axis gantry ye-five-axis singahlonyiswa ngamaspindle amathathu ahlukene enjini: aphezulu, aphakathi nendawo naphansi. Ijubane elikhulu lingafinyelela ku-20000rpm, amandla okuphotha angu-25KW, futhi i-torque ephezulu ingafinyelela ku-30.8Nm. Umnikazi wamathuluzi ngu-HSK-A63; ithuluzi lisekelwa ngamanzi, futhi uhlelo lokubopha ithuluzi lunamandla amakhulu okubamba; ithuluzi elide linendawo yokuphuma kwamanzi kusukela phakathi nendawo ye-spindle ukupholisa indawo yokucubungula, okuthuthukisa ngokwengeziwe ukunemba kokucubungula; amandla okusika makhulu, ukusebenza kahle kokusika kuphezulu, isikhathi sokucubungula sifushane, futhi ukusebenza kahle kwamandla okukhiqiza kuhle, ngokuyisisekelo kuhlanganisa zonke izidingo zemakethe!
5-inhloko ye-eksisi
Inhloko ye-axis emihlanu enengalo ephindwe kabili ehlanganiswe nozibuthe ongapheli we-torque motor mechanism;
Ngesifaki khodi se-engeli esinembe kakhulu;
Kanye nesistimu ye-clamping ebucayi kakhulu;
Ikhanda le-axis emihlanu elinomklamo oqinile futhi ozinzile wesakhiwo semfoloko yonke inesakhiwo esihlangene, ukuqina okuhle nokuguquguquka okuhle kakhulu;
Ixazulula kahle ukulungisa amaphutha amaningi kanye nokubamba okudingekayo ukuze kubekwe kabusha indawo yokusebenza ngama-engeli ayinkimbinkimbi, futhi yehlisa iphutha lokuma. Ifanele imikhiqizo enezingxenye eziyinkimbinkimbi zomumo kanye nezidingo zokunemba okuphezulu. Ingaqedela ukucutshungulwa kwezindawo ezigobile ngama-engeli ahlukahlukene ekubambeni okukodwa futhi ithuthukise ukusebenza kahle kokukhiqiza. Ukucushwa komuntu siqu, ukunemba okuphezulu kwedizayini ye-modular, ukuze kuzuzwe imisebenzi yokwandisa enothile.
Umbhede, ikholomu, ugongolo, isihlalo esishelelayo kanye nenqama yesikhungo semishini yebhuloho elinesivinini esiphezulu sohlobo lwe-axis eyisihlanu kukhona ama-castings, okuqinisekisa ukuqina komshini okwanele futhi afanele izici ze-workpiece. Ziyizingxenye ezishiselwe ngodonga oluncane kanti i-workpiece yinde. Isimo sokusika sihle, izinga lokukhishwa kwensimbi liphezulu, ukucindezeleka okukhiqizwa ukusika kwe-workpiece kuncane, futhi izinga eliphezulu le-workpiece lihle; ngesikhathi esifanayo, ijubane elihamba ngokushesha liyashesha, futhi isikhathi esiyisizayo sidingeka kancane. Ukucubungula i-engeli, ukucutshungulwa kwendawo, ukucutshungulwa kokuqondisa. Wonke umshini uzungezwe ukuvikelwa, ithuluzi lomshini linomsebenzi wokukhipha i-chip othomathikhi, futhi ifakwe umsebenzi wokupholisa amanzi. Ithuluzi lomshini linokubukeka okuhle, ukusebenza okulula nokugcinwa.
Ifomu likaloliwe elingumhlahlandlela we-X: ikholomu ifakwe ama-roller angu-35mm anomugqa womugqa osindayo. Ingakwazi ukuhlangabezana nezidingo eziphakeme zokuqina namandla ohlaka lwe-gantry, futhi ingahlangabezana nezinzuzo zobuchwepheshe ze-coefficient encane yokungqubuzana, isivinini esisheshayo kanye nempilo ende yesevisi; indlela yokugcoba: ukugcoba uwoyela; i-wire gauge brand: I-Taiwan Shangyin noma uhlobo olufanayo lwebanga;
(2) Idrayivu ye-X-axis: Ngemva kokuba injini ye-AC servo isetshenziselwe ukukhulisa nokunciphisa isivinini, ishayela isikulufu sebhola sokunemba esingu-50mm ukuze sizungeze ukuze sibone ukuphakela kwesokunxele nesokudla kwebhodi lokutyibilika; Indlela yokugcoba: ukugcoba amafutha; I-Screw brand: I-Taiwan Shangyin noma uhlobo olufanayo lwebanga;
(3) Ifakwe isikali sokugreyitha esinembe okuphezulu esiphindwe kabili esivaliwe; ibhrendi yesikali sokugaya: Spain FAGOR noma uhlobo olufanayo lwebanga;
(4) Isivikelo sesitimela esiqondisayo: Isivikelo somgodi wesikhumba sisetshenziselwa ukuvikela ukuvimbela izinto zangaphandle ukuthi zingangeni futhi zingcolise ujantshi womhlahlandlela. Isembozo sokuzivikela sinokubukeka okuhle kanye nesakhiwo esinengqondo.
(1) Ifomu lesitimela esiwumhlahlandlela: I-eksisi ye-Y isebenzisa amalayini angu-55 anomugqa osindayo werola njengomhlahlandlela kanye nethrekhi ethwele umthwalo wokunyakaza okusemaceleni nokuvundlile kwesilayidi. Ingakwazi ukuhlangabezana nezidingo zobuchwepheshe zokuqedwa kwesivinini esikhulu kanye nokusika okusindayo okunesivinini esiphansi. Indlela yokugcoba: ukugcoba uwoyela. I-wire gauge brand: I-Taiwan Shangyin noma uhlobo olufanayo lwebanga;
(2) Idrayivu ye-Y-axis: Ngemva kokuthi i-AC servo motor isetshenziselwe ukukhulisa nokunciphisa isivinini, ishayela isikulufu sebhola sokunemba esingu-50mm ukuze sizungeze ukuze sibone ukuphakela kwesokunxele nesokudla kwepuleti lesilayidi. Indlela yokugcoba: ukugcoba uwoyela. I-Screw brand: I-Taiwan Shangyin noma uhlobo olufanayo lwebanga;
(3) Ifakwe isikali sokugaya esinembayo esigcwele esivaliwe; ibhrendi yesikali sokugaya: Spain FAGOR noma uhlobo olufanayo lwebanga;
(4) Isivikelo sesitimela esiqondisayo: Isivikelo somgodi wesikhumba sisetshenziselwa ukuvikela ukuvimbela izinto zangaphandle ukuthi zingangeni futhi zingcolise ujantshi womhlahlandlela. Isembozo sokuzivikela sinokubukeka okuhle kanye nesakhiwo esinengqondo.
(1) Ifomu lesitimela esingumhlahlandlela: I-axis engu-Z isebenzisa amalayini angu-45 amarola asindayo amabili njengomhlahlandlela kanye nethrekhi ethwala imithwalo yokuya phezulu naphansi kwenqama; Indlela yokugcoba: ukugcoba amafutha; I-wire gauge brand: I-Taiwan Shangyin noma uhlobo olufanayo lwebanga;
(2) Idrayivu ye-Z-axis: Ngemva kokuthi i-AC servo motor isetshenziselwe ukuphakamisa nokwehlisa isivinini, ishayela isikulufu sebhola sokunemba esingu-50mm ukuze sizungeze ukuze sibone ukuphakela okume mpo kwe-eksisi ye-Z; indlela yokugcoba: ukugcoba uwoyela; isikulufu brand: Taiwan Shangyin noma izinga elifanayo brand;
(3) Ifakwe isikali sokugreyitha esinembe okuphezulu esiphindwe kabili esivaliwe; ibhrendi yesikali se-grating: Spain FAGOR noma uhlobo olufanayo lwebanga.
Isilawuli se-CNC: Siemens 840Dsl
Uhlelo lwe-CNC lomshini yi-Sinumerik 840 sl evela ku-SIEMENS
Ngenkathi ihlangabezana nokucushwa okuyisisekelo kohlelo lwe-CNC, izidingo ezikhethekile ezilandelayo ziqinisekisiwe
Iyunithi yokulawula encane: i-axis yomugqa≤0.001mm, i-axis ejikelezayo≤0.001°
Umsebenzi wokulingisa wesithombe
Umsebenzi wokunciphisa ikona
I-Helical interpolation
Umsebenzi wokugaya
Ukugunyazwa kokulawula isigqila
Ngesikrini esingu-15-intshi
Ngephaneli yomqhubi we-MCP 398C
Kubandakanya ibhodi le-72/48 IO
Imojuli ye-eksisi yokunweba ye-NX10.3
I-DMC20 Hub Module
ukuqoqwa kwedatha
Nikeza ulwazi olufanele nge-OPCUA noma i-485 noma isofthiwe yezinga eliphezulu ukuze uthole ukwaziswa kokuxhumana nezisetshenziswa zomsebenzisi, okuhlanganisa kodwa kungagcini nje:
Idatha yokusebenza kwesisetshenziswa (isivinini, amandla okuphakelayo, igama lethuluzi, ubude bomphathi wamathuluzi, inani lamandla okuphotha, igama lohlelo nenguqulo, irekhodi le-alamu, irekhodi lephaneli yokusebenza, imingcele yenqubo yokuhlanganisa i-zero offset, njll.)
Igama ledivayisi, inguqulo yesofthiwe, igama lohlelo nenguqulo yohlelo olusebenzayo njengamanje
Isimo sokusebenza kwesisetshenziswa (okuhlanganisa kodwa okungakhawulelwe ekuqaliseni okungasebenzi, ukusebenza, ukuvala shaqa, nesimo sephutha), futhi singanikeza isexwayiso sokuhluleka kwesisetshenziswa, ukutholwa kokusetshenziswa kwamandla, njll.
Isimo sokusebenza se-PLC
Isistimu yokugcoba; lo mshini usebenzisa ubuchwepheshe obuzimele bokuhlinzeka ngamafutha eqembu
(1) Isethi yokuhambisa uwoyela okuzenzakalelayo okuzenzakalelayo kanye nesistimu yokuthambisa yamukelwa i-X, Y, Z, isitimela se-axis guide, isikulufu sokuhola kanye nerack. I-screw bear ifakwe amafutha.
(2) Uwoyela we-shaft oyinhloko kanye nokugcoba kwegesi / ukugcoba kwamafutha amancane okuzenzakalelayo kuyimodi yesikhathi kanye nenani elizenzakalelayo, isenzo silawulwa ngokuzenzakalelayo uhlelo lokulawula izinombolo, futhi singatholwa futhi sithuswe. Izinhlobo zephampu yokuthambisa ziyazikhethela: i-SKF oil-air lubrication/Proton noma izinhlobo ezifanayo
Uhlelo lweHydraulic
(1) Leli thuluzi lomshini lifakwe uhlelo oluzimele lwe-hydraulic.
(2) Ithuluzi lomshini lifakwe esiteshini esihlukile sepompo ye-hydraulic, futhi i-hydraulic system ifakwe inqwaba yamadivayisi okuqapha ukuphepha njenge-alamu yezinga likawoyela, i-alamu yezinga lokushisa, i-alamu yokuvinjwa kokubuyela emuva, kanye ne-alamu yengcindezi yokusebenza encane ukuze kuqinisekiswe ukuthi Ithuluzi lomshini lisebenza ngaphansi kwezimo ezihlukahlukene eziphephile. , thuthukisa ukuvikelwa kokuphepha kwabaqhubi.
(3) Uphawu lwesiteshi seHydraulic: lwaziwa kakhulu ekhaya
(1) Ukusika uhlelo lokupholisa lwangaphandle, ekhaleni le-spindle, eduze nethuluzi, indawo yokucubungula yokupholisa ephelele, elawula ngokuphumelelayo izinga lokushisa lokusika, ukuze ukucubungula kuhlangabezane nezidingo zokunemba okuphezulu.
(2) Hlukanisa amanzi okupholisa ukuze apholise ikhanda le-five-axis le-five-linkage kanye ne-main shaft
Ibhrendi yokupholisa amanzi: isiqandisi sasekhaya sekhwalithi ephezulu i-Tongfei noma uhlobo olufanayo lomkhiqizo
Umagazini wamathuluzi avundlile-indlela-mbili eya phambili futhi uhlehlise i-arbitrary-24/32T umkhiqizo wephephabhuku lamathuluzi: Ibhizinisi elixhaswe yi-Taiwan i-Desu/Okada noma izinhlobo ezifanayo
Ama-drainage grooves ezinhlangothini zombili kanye nesisekelo senziwa ngokuhlangene, futhi umphumela wokuvimbela ukuvuza muhle;
Ama-spiral chip conveyors ezinhlangothini zombili zendawo yokucubungula ngokushesha athutha ama-chips ensimbi akhiqizwa ukucubungula ngesivinini esiphezulu ku-conveyor ye-chip ephakamisayo, ukunciphisa ukuguqulwa okushisayo nokuguqulwa kwethuluzi lomshini, nokuqinisekisa ukunemba nokuzinza kwethuluzi lomshini;
Ulwazi Lobuchwepheshe
INDLELA | I-GMH-2045-Q |
Usayizi wethebula lomsebenzi (mm) | 2000*4000 |
Uhambo lwe-X-axis (mm) | 4500 |
Uhambo lwe-Y-axis (mm) | 2500 |
Uhambo lwe-Z-axis (mm) | 1250 |
Ububanzi be-Gantry (mm) | 3100 |
Ubuso bokuphela kwe-spindle - ibanga letafula lokusebenza (mm) | 50-1300 |
Isivinini se-spindle (rpm) | 20000 |
Isibambi se-spindle | I-HSK-A63 |
Ibanga lokuzungezisa i-C-axis (°) | ±300 |
Ibanga lokuzungezisa i-axis (°) | ±110 |
Umthwalo webhentshi lomsebenzi (t/m2) | 5 |
Ukucushwa okujwayelekile
Uhlelo | Siemens |
Umagazini wamathuluzi | Umagazini wamathuluzi ovundlile HSK-A63-30T |
Isistimu yokususwa kwe-chip | Uhlobo lwe-chip conveyor + trolley*2 |
Isistimu yokugcoba | Isistimu yokugcoba amafutha e-automatic |
Isistimu yokupholisa | Isifutho sendandatho/ikhabhinethi kagesi i-air conditioner/i-oil cooler |
Uhlelo lweHydraulic | Enelisa ibhalansi ye-nitrogen cylinder/spindle loose broach |
Uhlelo lokulinganisa | Isetha samathuluzi e-laser/i-ruby probe |
Irula egayayo | Irula yokugaya enembe kakhulu |
Isithasiselo | Ukukhanyisa kwe-LED |
Ukukhanya okunemibala emithathu | |
isibhamu somoya | |
isibhamu samanzi |
Isistimu ye-Siemens 840Dsl CNC | EJalimane |
X, Y, Z okuphakelayo ama-servo motors | Siemens Germany |
XYZ Servo Drive | Siemens Germany |
I-AC Servo Spindle Motor | Siemens Germany |
Ikhanda lezixhumanisi ezinhlanu ze-axis ezinhlanu | Shanghai |
Isikulufu sebhola | I-HIWIN noma uhlobo olufanayo |
I-Linear Roller Guide | I-HIWIN noma uhlobo olufanayo |
I-screw ngayinye ye-screw bear | I-Japan NSK noma uhlobo olufanayo |
Ukuhlanganisa | I-Taiwan noma uhlobo olufanayo |
I-Spiral cutter | Shanghai |
Ithuluzi lomshini lokuvikela umzila wesitimela | Shanghai |
Iphampu kawoyela kanye nohlelo lokuthambisa oluphakathi nendawo | I-Proton noma i-SKF noma okulinganayo |
I-Proximity switch, i-intermediate relay | Omron/Schneider noma okulinganayo |
i-hand pulse generator | Umkhiqizi oqokiwe womhlinzeki wesistimu/noma uhlobo olufanayo |
I-spindle | INNA noma okulinganayo |
Ithuluzi lomshini ukusakaza okukhulu | Shanghai |
Ukuvikelwa kwangaphandle kweshidi lomshini wensimbi | Shanghai |
Amabhawodi ehange ethuluzi lomshini, isethi ephelele yezimpondo | Shanghai |
Uhlelo lweHydraulic | edumile eChina |
Izibani Zokusebenza Nezibani Eziyisixwayiso | edumile eChina |
Indlela yebhalansi yenqama ye-spindle | edumile eChina |
Isistimu yokupholisa ye-spindle kanye nesistimu yokuhlinzeka ngamanzi | edumile eChina |
Amathuluzi okulungisa ajwayelekile | edumile eChina |
Incwadi Yeziqondiso Zemishini |
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Incwadi Yeziqondiso Zogesi |
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Isitifiketi |
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Uhlu lokupakisha |
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Isikimu sikagesi |
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Imanuwali Yokusebenza Kwesistimu |
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Imanuwali Yokulungisa Isistimu |
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Imanuwali yepharamitha yesistimu |
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Ithebula lepharamitha yefekthri yesistimu |
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Umdwebo wesisekelo | Kuhlinzekwe ngemuva kokuthi inkontileka isiqalile ukusebenza |
Ibhukwana lokulawula izinga lokushisa lebhokisi |
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Siyabonga ngokunaka kwakho!