I-BOSM -6010 I-Opposed-Head Boring Milling Machine
1. Ukusetshenziswa komshini:
I-BOSM- 6000* 1000 i-fixed-beam CNC gantry ikholomu ephindwe kabili yekhanda ukuya ekhanda umshini wokugaya ithuluzi lomshini elikhethekile lokucubungula izingalo/izinti zombiwa. Umcamelo, ungabona ukucutshungulwa okusheshayo kwe-workpiece, i-workpiece ingabholwa, igaywe, futhi ibhodwe ngaphakathi kwebanga elisebenzayo lokushaya, i-workpiece ingacutshungulwa endaweni ngesikhathi esisodwa (asikho isidingo sokuphoqa okwesibili), isivinini sokulayisha nokuthulula. iyashesha, isivinini sokumisa siyashesha, futhi ukunemba kokucubungula kuphezulu. High, high processing ukusebenza kahle.
2.Umshini isakhiwoizici:
Izingxenye eziyinhloko zethuluzi lomshini: umbhede, ibhentshi lokusebenzela, amakholomu angakwesokunxele nangakwesokudla, imishayo, imishayo yokuxhuma i-gantry, izihlalo, izinqama, njll. umgodi wesihlabathi → ukuguga kokudlidliza → ukwelashwa kokushisa Ukushisa kwesithando somlilo→ukuguga kokudlidliza→umshini onzima→ukuguga kokudlidliza→ukushisa kwesithando somlilo oshisayo→ukuguga kokudlidliza→ukuqeda, kuqede ngokuphelele ukucindezelwa okungekuhle kwezingxenye, futhi kugcine ukusebenza kwezingxenye kuzinzile. Umbhede ongashintshi, amakholomu angakwesobunxele nakwesokudla, i-gantry, kanye nokunyakaza kwebhentshi lokusebenza; Inemisebenzi yokugaya, eyisicefe, yokubhola, yokucwila, ukuthepha, njll. Indlela yokupholisa ithuluzi ukupholisa kwangaphandle . Ithuluzi lomshini liqukethe ama-axes okuphakelayo angu-5, angakwazi ukubona ukuxhumana kwe-axis engu-4 kanye nesenzo esisodwa se-axis engu-5. Kunamakhanda amandla angu-2. I-eksisi yethuluzi lomshini kanye nekhanda lamandla kuboniswa esithombeni esingezansi.X
2.1.Isakhiwo esiyinhloko sengxenye ye-axial transmission feed
2.1.1.I-X-eksisi:Ithebula lokusebenza libuyela eceleni eceleni komzila wesiqondiso sombhede ongashintshi.
I-X 1- axis drive: I-AC servo motor kanye nesinciphisi seplanethi esinembe kakhulu sishayelwa isikulufu sebhola ukushayela ukunyakaza kwebhentshi lokusebenzela ukuze kubonakale ukunyakaza okuqondile kwe-X-axis
Ifomu lesitimela esiqondisayo: beka izinsimbi ezimbili zomugqa ezinembayo ezinembayo.
2.1.2 i-eksisi ye-Z1:Ikhanda lamandla kanye nesihlalo sehhashi kufakwe ngokuqondile ohlangothini olungaphambili lwekholomu, futhi kubuyiselana phezulu naphansi eduze nomzila wesitimela wekholomu.
I-Z1-axis transmission: I-AC servo motor kanye nesondo lokuvumelanisa kusetshenziselwa ukushayela isikulufu sebhola ukushayela isihlalo ukuze kubonakale ukunyakaza komugqa we-Z-axis
2.1.3 i-eksisi ye-Z2:Ikhanda lamandla kanye nesihlalo sehhashi kufakwe ngokuqondile ohlangothini olungaphambili lwekholomu, futhi kubuyiselana phezulu naphansi eduze nomzila wesitimela wekholomu.
I-Z2-axis transmission: I-AC servo motor kanye nesondo lokuvumelanisa kusetshenziselwa ukushayela isikulufu sebhola ukushayela isihlalo ukuze kubonakale ukunyakaza komugqa we-Z- axis.
2.1.4 i-eksisi ye-Y1:Isihlalo sehhashi lekhanda lamandla lifakwe mpo ohlangothini olungaphambili lwekholomu yesokudla, futhi libuyisela kwesokunxele nakwesokudla eduze kwesitimela somhlahlandlela wekholomu.
I-Y1-axis transmission: I-AC servo motor kanye nesinciphisi seplanethi esinembe kakhulu sisetshenziselwa ukushayela inqama ukuhamba ngesikulufu sebhola ukuze ibone ukunyakaza komugqa kwe-eksisi ye-Y1-
2.1.5 i-eksisi ye-Y2:Isihlalo sehhashi lekhanda lamandla lifakwe mpo ohlangothini olungaphambili lwekholomu engakwesokudla, futhi libuyisela kwesokunxele nakwesokudla eduze nomzila wesitimela wekholomu.
I-Y2-axis transmission: I-AC servo motor kanye nesinciphisi seplanethi esinembe kakhulu sisetshenziswa ukushayela inqama ukuze ihambe ngesikulufu sebhola ukuze ibone ukunyakaza komugqa we-Y2- axis.
2.2.Isiqondiso esinyakazayo sekhanda lamandla okubhola kanye nokugaya (kuhlanganise nekhanda lamandla 1 kanye no-2) lamukela isakhiwo senqama yesikwele, indlela yesitimela ehlangene enocingo oluqinile oluhlanganisiwe, ujantshi oqinile uzungezwe ukwesekwa okuqinile, ujantshi we-4 linear roller guide. amapheya ayaqondiswa, futhi idrayivu ithatha i-AC servo motor Shayela ibhande le-synchronous (i=2) kanye nokunemba kwe-screw transmission yebhola, ikhanda lamandla lamukela i-servo motor ukuze lehlise ijubane ngebhande le-synchronous nesondo lokuvumelanisa, liqondiswa ukunemba komsebenzi osindayo. i-guide rail pair, futhi ishayela isikulufu sebhola esime mpo ukuze sizungezise, ibona ikhanda lamandla Yenza ukunyakaza okuqondile phezulu naphansi , futhi ifakwe ibha yebhalansi ye-nitrogen ukunciphisa umthamo wokuthwala wekhanda lomshini kusikulufa kanye nenjini ye-servo. I-Z-axis motor ine-automatic brake function. Uma kwenzeka ukwehluleka kwamandla, ibhuleki elizenzakalelayo lizobamba i-motor shaft ngokuqinile. , ukuze ingakwazi ukujikeleza. Lapho usebenza, lapho i-drill bit ingathinti i-workpiece, izodla ngokushesha; lapho i-drill bit ithinta i-workpiece, izoshintshela ngokuzenzakalelayo kokuphakelayo okusebenzayo. Lapho i-drill bit ingena ku-workpiece, izoshintsha ngokuzenzakalelayo ekubuyiseleni emuva ngokushesha; lapho ukuphela kwe-drill bit kushiya i-workpiece futhi ifinyelela endaweni emisiwe, ithebula lokusebenzela lizothuthela endaweni elandelayo yembobo ukuze ibone ukujikeleza okuzenzakalelayo. Ikhanda lamandla lamukela inhlanganisela yocingo kanye nesitimela esiqinile, esingagcini nje ngokuqinisekisa isivinini sokugijima semishini, kodwa futhi sithuthukisa kakhulu ukuqina kwemishini . Futhi ingabona imisebenzi yokubhoboza imbobo eyimpumputhe, ukugaya, ukukhwabanisa, ukuphulwa kwe-chip, ukususwa kwe-chip okuzenzakalelayo, njll., okuthuthukisa ukukhiqizwa kwabasebenzi.
(ikhanda lamandla kwesokunxele)
2.3. Ukususwa kwe-chip nokupholisa
Kukhona ama-spiral chain chain conveyor afakwe nhlangothi zombili ngaphansi kwebhentshi lokusebenza, futhi ama-chips angakhishwa ngokuzenzakalelayo kusidluliseli se-chip ekugcineni ngezigaba ezimbili zamapuleti a-spiral kanye namaketango ukuze kutholakale ukukhiqizwa okuphucuzekile. Kunepompo yokupholisa ethangini lokupholisa le-chip conveyor, engasetshenziselwa ukupholisa kwangaphandle kwethuluzi ukuze kuqinisekiswe ukusebenza kokubhola kanye nempilo yesevisi yebhithi lokubhoboza, futhi okokupholisa kungagaywa kabusha.
3.Uhlelo olugcwele lokulawula izinombolo zedijithali:
3.1.Ngomsebenzi wokuphulwa kwe-chip, isikhathi sokuphulwa kwe-chip kanye nomjikelezo wokuphulwa kwe-chip kungasethwa kusixhumi esibonakalayo somshini womuntu.
3.2.Ngomsebenzi wokuphakamisa ithuluzi, ubude bokuphakamisa ithuluzi bungasethwa kusixhumi esibonakalayo somshini womuntu. Lapho ukubhola kufinyelela kulokhu kuphakama, i-drill bit iphakanyiselwa ngokushesha phezulu kwendawo yokusebenza, bese ama-chips ephonswa kude, bese edluliselwa ngokushesha endaweni yokubhoboza futhi iguqulelwe ngokuzenzakalelayo ukuze isebenze.
3.3.Ibhokisi eliphakathi nendawo elilawula ukusebenza kanye neyunithi ephathwa ngesandla yamukela isistimu yokulawula izinombolo futhi ifakwe isixhumi esibonakalayo se-USB nesibonisi sekristalu esiwuketshezi se-LCD. Ukuze kube lula ukuhlela, ukugcinwa, ukuboniswa nokuxhumana, okusetshenziswa kubonwa kunemisebenzi efana nengxoxo yomshini womuntu, isinxephezelo samaphutha, ne-alamu ezenzakalelayo.
3.4.Imishini inomsebenzi wokuhlola kuqala nokuhlola kabusha indawo yembobo ngaphambi kokucubungula, futhi ukusebenza kulula kakhulu.
4. Ukugcoba okuzenzakalelayo
Ukunemba kwethuluzi lomshini amapheya kaloliwe womugqa wokunemba, amapheya wesikulufu sebhola anemba kanye namanye amapheya anyakazayo anembe kakhulu afakwe amasistimu okugcoba azenzakalelayo. Ipompo yokugcoba ezenzakalelayo ikhipha uwoyela ocindezelayo, futhi igumbi likawoyela we-lubricator lobuningi lingena emafutheni. Ngemuva kokuthi igumbi likawoyela ligcwaliswe ngamafutha, lapho ingcindezi yesistimu ikhuphukela ku-1.4-1.75Mpa, inkinobho yokucindezela ohlelweni ivaliwe, ipompo iyama, futhi i-valve yokukhipha imithwalo ngesikhathi esifanayo. Lapho umfutho kawoyela emgwaqeni wehla ngaphansi kuka-0.2Mpa, isigcobo somthamo siqala ukugcwalisa indawo yokugcoba bese siqedela ukugcwaliswa kwamafutha okukodwa. Ngenxa yokuhlinzekwa okunembile kwamafutha omjovo kawoyela omningi kanye nokutholwa kwengcindezi yesistimu, ukunikezwa kukawoyela kunokwethenjelwa, kuqinisekisa ukuthi kukhona ifilimu kawoyela ebusweni bepheya ngayinye ye-kinematic, ukunciphisa ukungqubuzana nokuguga, nokuvimbela umonakalo isakhiwo sangaphakathi esibangelwa ukushisa ngokweqile. , ukuqinisekisa ukunemba nokuphila kwethuluzi lomshini. Uma kuqhathaniswa nepheya yesitimela sikamhlahlandlela oslayidayo, ipheya yesitimela esigingqikayo esetshenziswa kuleli thuluzi lomshini inochungechunge lwezinzuzo:
①Ukuzwela kokunyakaza kuphezulu, i-coefficient yokungqubuzana yesitimela esigingqikayo incane, kuphela 0.0025~0.01, futhi amandla okushayela ehle kakhulu, okulingana kuphela no-1/10 wemishini evamile.
② Umehluko phakathi kokungqubuzana okuguquguqukayo nokumile mncane kakhulu, futhi ukusebenza kokulandelela kuhle kakhulu, okungukuthi, isikhawu sesikhathi phakathi kwesiginali yokushayela kanye nesenzo somshini sifushane kakhulu, esiza ekuthuthukiseni isivinini sokuphendula nokuzwela uhlelo lokulawula izinombolo.
③Ilungele ukunyakaza komugqa onesivinini esikhulu, futhi isivinini sayo esisheshayo cishe siphakeme ngokuphindwe ka-10 kunaleso samareyili omhlahlandlela.
④ Ingakwazi ukubona ukunyakaza okungenazikhala futhi ithuthukise ukuqina kokunyakaza kwesistimu yemishini.
⑤Ikhiqizwe abakhiqizi abangochwepheshe, inokunemba okuphezulu, ukuguquguquka okuhle nokulungisa kalula.
5. Indawo yokusetshenziswa komshini:
Ukunikezwa kwamandla: izigaba ezintathu AC380V ± 10% , 50Hz ± 1 izinga lokushisa le-Ambient: 0 ° ~ 45 °
Eyesihlanu, imingcele yezobuchwepheshe eyinhloko:
| imodeli | I-BOSM4014 | |
| Ubukhulu bosayizi womsebenzi wokucubungula | Ubude × ububanzi × ubude (mm) 4000 × 1600 × 1000 | |
| Okuphakelayo okuphezulu kwe-Gantry | Ububanzi (mm) | 2300 |
| usayizi wethebula elisebenzayo | Ubude X Ububanzi (mm) | 4000*1400 |
|
Ikhanda lokubhola lenqama elivundlile amandla ikhanda elilodwa amabili
| Ubuningi (2) | 2 |
| I-spindle taper | I-BT50 | |
| Ububanzi bokubhoboza (mm) | Φ2-Φ60 | |
| Ukuthepha ububanzi (mm) | I-M3-M30 | |
| Ububanzi bediski yokusika (mm) | 300 | |
| Isivinini se-spindle (r/min) | 30-6000 | |
| Amandla e-Servo spindle motor (kw) | 37 | |
| Ibanga lekhala le-spindle ukusuka enkabeni yetafula (mm) | 650-1150 | |
| Ukushaya kwesobunxele nesokudla kwenqama eyodwa (mm) | 500 | |
| Ibanga phakathi kwesikhungo senqama nendiza yetafula (mm) | 200-1400 | |
| Ukushaywa kwenqama phezulu naphansi (mm) | 1200 | |
| Ukuphindaphinda | 300mm*300mm | ±0.02 |
| Ubukhulu bethuluzi lomshini | Ubude × ububanzi × ubude (mm) | ngokwemidwebo |
| Isisindo esiphelele (t) | (cishe.) 36 | |
Amapharamitha angenhla angamapharamitha womklamo wokuqala. Ekwakhiweni kwangempela, kungase kube nezinguquko ngokuvumelana nezidingo zokucubungula ze-workpiece kanye nezidingo zokuklama zethuluzi lomshini, ukuze uhlangabezane nezidingo zezingxenye zokucubungula zenkampani yakho.
