5-i-eksisi emile yesikhungo sokusebenza esinomsebenzi wokujika
Isikhungo Somachining Esiqondile Se-Axis Ezinhlanu
Isikhungo somshini we-V5-630B esine-axis emihlanu sithatha isakhiwo esime okwe-C esizinzile, ikholomu igxilile embhedeni, ipuleti lesilayidi lihamba libheke eceleni kwekholomu (i-X direction), isihlalo sama-slide sinyakaza ubude (Y direction), futhi I-headstock ihamba iqondile eduze kwesihlalo sama-slide (isiqondiso sika-Z). Ithebula lokusebenza lamukela ukwakheka okuzithuthukisile kwe-direct-drive single-arm cradle, futhi izinkomba zokusebenza ezihlukahlukene sezifinyelele ezingeni eliphezulu lamazwe ngamazwe.
Isilawuli se-CNC: Siemens 840D
Isakhiwo sesakhiwo somshini:
Uhlelo lokudla
Ama-X, Y, Z ama-eksisi asebenzisa ukuqina okuphezulu kakhulu, imihlahlandlela eqondile yamarola enembayo nezikulufu zebhola ezisebenza kahle kakhulu, ezinokungqubuzana okuphansi okuguquguqukayo nokumile, ukuzwela okuphezulu, ukudlidliza okunesivinini esiphansi, okunesivinini esiphansi esingenawo, okuphezulu ukunemba kokubeka, nokusebenza okuhle kakhulu kwe-servo drive.
I-X, Y, Z i-axis servo motors ixhunywe ngokuqondile nezikulufu zebhola ezinemba okuphezulu ngokuhlangana, ukunciphisa izixhumanisi ezimaphakathi, ukubona ukudluliswa kwegebe, ukuphakela okuguquguqukayo, ukuma okunembile, nokunemba okuphezulu kokudlulisela.
I-Z-axis servo motor inomsebenzi wamabhuleki. Uma kwenzeka ukuphelelwa amandla, ikwazi ukubamba ibhuleki ngokuzenzakalelayo ukuze ibambe i-motor shaft iqine ukuze ingakwazi ukujikeleza, okubamba iqhaza ekuvikeleni ukuphepha.
I-spindle kagesi
I-spindle enenjini yamukela i-HSKT63 motorized spindle ene-end tooth plate eyakhelwe ngaphakathi, ekwazi ukubona umsebenzi oyinhlanganisela wokuphenduka nokugaya. Ukuphela kufakwe isifutho sendandatho sokupholisa ithuluzi. Ukulawulwa kwesivinini esingenasinyathelo, isifaki khodi esakhelwe ngaphakathi sokunemba okuphezulu, singafinyelela isitobhi esiqondile esiqondisayo kanye nokuthepha okuqinile.
I-Turntable
I-direct-drive cradle turntable ezithuthukiselwe yona ifakwe isifaki khodi esinembe kakhulu futhi sipholiswa isipholile samanzi ngezinga lokushisa elingashintshi. Inezinzuzo zokuqina okuphezulu, ukunemba okuphezulu, kanye nokuphendula okuphezulu okuguquguqukayo. Ithebula lokusebenza lamukela i-8-14mm radial T-slots, ubukhulu bomthwalo bungama-500kg (ovundlile), 300kg (kuqondile), kanye nobukhulu bobubanzi bomsebenzi￠650.
Umagazini wamathuluzi
Umagazini wamathuluzi wamukela umagazini we-HSKA63 manipulator disc uhlobo lwethuluzi, ongahlalisa ama-24amathuluzi.
Isistimu yempendulo ye-loop evaliwe ngokugcwelem
X, Y, Z izimbazo zomugqa zihlonyiswe ngezikali ze-Renishaw zenani eliphelele le-grating; Amathebula e-B kanye ne-C ajikelezayo ahlomeke nge-HEIDENHAIN RCN2000 yochungechunge lwama-encoder we-engeli yenani eliphelele ukuze kutholakale impendulo egcwele evaliwe yama-axes okuphakelayo angu-5,gukunemba okuphezulu nokugcinwa kokunemba okuphezulu.
Ukupholisa kanye nesistimu ye-pneumatic
Ifakwe iphampu yokupholisa egelezayo nethangi lamanzi ukunikeza ukupholisa okwanele kwamathuluzi nezinto zokusebenza. Ubuso bokuphela kwe-headstock bufakwe imibhobho yokupholisa, elawulwa yikhodi engu-M noma iphaneli yokulawula.
Ifakwe isipholile samanzi sokupholisa izinga lokushisa njalo, ukuqinisekisa ukuthi i-spindle kagesi kanye ne-direct drive turntable kusesimweni esihle sokusebenza futhi kungasebenza kahle isikhathi eside.
Isistimu ye-pneumatic isebenzisa izingxenye zomoya ukuze zihlunge, futhi ibona imisebenzi yokuhlanza nokuphephetha imbobo ye-taper yokuphotha, ukuvikelwa kokuvala umoya kwebheringi yokuphotha, ukuphendulela isibambi samathuluzi sephephabhuku lamathuluzi, kanye nokufutha irula yokuphotha.
Isistimu yokugcoba emaphakathi
Ibhulokhi yesilayidi yesitimela somhlahlandlela kanye nenathi lesikulufu sebhola konke kugcotshwe ngamafutha amancane, futhi okokugcoba kunikezwa njalo nangobuningi ukuze kuqinisekiswe ukunemba nokuzinza kwesikulufu sebhola kanye nesitimela somhlahlandlela.
Isistimu yokugcoba umoya kawoyela
I-spindle kagesi ifakwe uwoyela negesi umshini wokugcoba ovela kwamanye amazwe, ongagcoba ngokugcwele futhi upholise i-spindle. Inzwa ingahlinzeka nge-alamu yokugcoba engavamile, engaqinisekisa ngempumelelo ukuthi i-spindle ingasebenza ngokuzinza ngesivinini esiphezulu isikhathi eside.
Isistimu yokulinganisa isiqeshana somsebenzi
Iumshiniifakwe i-Renishaw OMP40 optical probe, esetshenziswa ngokubambisana nesamukeli se-OMI-2, esinokumelana ngokuqinile nokuphazamiseka kokukhanya, ukucupha okungamanga kanye nomthelela, kanye nesilinganiso ukuphindaphinda kwendlela eyodwa kungaphansi noma kulingana nesilinganiso esingu-1um (480mm/min). isivinini, kusetshenziswa inaliti yokulinganisa engu-50mm), izinga lokushisa elisebenzayo lingu-5°C kuya ku-55°C.
Isistimu yokulinganisa ithuluzi
Umshini ufakwe uhlelo lokulinganisa lwamathuluzi lwe-Renishaw's TS27R, oluvumela ukutholwa kokuphuka kwamathuluzi ahlukahlukene kanye nokukalwa ngokushesha kobude nobubanzi bamathuluzi.
Umsebenzi wokulinganisa ukunemba kwe-eksisi emihlanu
Umshini ufakwe ikhithi yokuhlola i-Renishaw's AxiSet Check-Up Rotary Axis Line Checker, ebhangqwe nohlelo lokulinganisa ucezu lokusebenza lwe-OMP40, oluvumelaumshiniabasebenzisi ukuhlola ngokushesha nangokunembile isimo sezimbazo ezijikelezayo futhi bakhombe izinkinga ezibangelwa ukushintsha kwezinga lokushisa nomswakama,umshiniukungqubuzana noma izinkinga zokuguga, zingalungisa ngokushesha futhi zithole amasheke okusebenza, zilinganise futhi ziqaphe ukuthi kuyinkimbinkimbi kangakananiumshinis ushintsho ngokuhamba kwesikhathi.
Ukuvikelwa komshini
Umshini usebenzisa isembozo esibalulekile sokuvikela esihlangabezana nezindinganiso zokuphepha ukuze uvimbele ukuchaphazwa kwezinto ezipholile kanye nama-chips, ukuqinisekisa ukusebenza okuphephile nokubukeka kahle. I-X-direction yomshini ifakwe isembozo sokuvikela esihlomile, esingavikela ngempumelelo isitimela somhlahlandlela nesikulufu sebhola.
Izimo zokusebenza komshini
(1) Ukunikezwa kwamandla: 380V±10% 50HZ±I-1HZ yamanje eshintshashintshayo yezigaba ezintathu
(2) Izinga lokushisa le-ambient: 5℃-40℃
(3) Izinga lokushisa elingcono kakhulu: 22℃±2℃
(4) Umswakama ohlobene: 20-75%
(5) Umfutho womthombo womoya: 6±1 ibha
(6) Ukugeleza komthombo womoya: 500 L/min
Ukucaciswa Okuyinhloko
| Into | Iyunithi | Ukucaciswa | |
| Ithebula lokusebenza | Wububanzi be-orktable | mm | φ630 |
| Ubukhulu bomthwalo ovundlile | kg | 500 | |
| Ubukhulu bomthwalo oqondile | kg | 300 | |
| T-slot | mm | 8x14 | |
| Iyacubungula ububanzi | Ibanga phakathi kobuso bokuphela kwe-spindle kanye nobuso bokuphela kobuso obusebenzayo(Ubukhulu) | mm | 550 |
| Ibanga phakathi kobuso bokuphela kwe-spindle kanye nobuso bokuphela kobuso obusebenzayo(Okuncane) | mm | 150 | |
| I-X eksisi | mm | 600 | |
| Y eksisi | mm | 450 | |
| Z eksisi | mm | 400 | |
| I-eksisi ye-B | ° | -35°~+110° | |
| I-C eksisi | ° | 360° | |
| I-spindle | Imbobo yesigaxa | I-CTB | I-HSKA63 |
| Isivinini esilinganiselwe | rpm | 2000 | |
| Isivinini esiphezulu | Nm | 12000 | |
| I-torque ye-S1/S6 | Nm | 72/88 | |
| Amandla e-spindle motor S1/S6 | kW | 15/18.5 | |
| I-eksisi | Isivinini sokunqamula esisheshayo esingu-X | m/min | 36 |
| I-axis engu-Y Isivinini sokunqamula esisheshayo | m/min | 36 | |
| Z eksenisIsivinini sokunqamula ngokushesha | m/min | 36 | |
| I-B eksisi Max.isivinini | rpm | 80 | |
| C eksenisUbukhulu.isivinini | rpm | 800 | |
|
| Amandla e-axis motor ye-X/Y/Z | KW | 2.2 |
|
| Amandla e-B/C e-axis Motor | KW | 13.3/30 |
|
| I-torque elinganiselwe ye-B | Nm | 2540 |
|
| C-eksisi Kukalwe torque | Nm | 400 |
| Umagazini wamathuluzi | Uhlobo |
| Uhlobo lwediski |
| Indlela yokukhetha ithuluzi |
| Ukukhethwa kwethuluzi eliseduze kwezinhlangothi ezimbili | |
| Amandla | T | 24 | |
| Ubukhulu.ubude bethuluzi | mm | 300 | |
| Ubukhulu.isisindo sethuluzi | kg | 8 | |
| Ubukhulu.umsiki wediski ububanzi(Igcwele Ithuluzi) | mm | φ80 | |
| Ubukhulu bobubanzi bediski yokusika (Ithuluzi eliseduze elingenalutho) | mm | φ150 | |
| Ukunemba | Imibandela yokuphoqelela |
| I-GB/T20957.4(ISO10791-4) |
| Ukunemba kokuma(X/Y/Z) | mm | 0.008 | |
| ukunemba kokuma(B/C) |
| 6"/6" | |
| Ukunemba kokuma okuphindaphindiwe(X/Y/Z) | mm | 0.006 | |
|
| Ukunemba kokuma okuphindaphindiwe(B/C) |
| 4"/4" |
| Isisindo | kg | 6500 | |
| Amandla | I-KVA | 45 | |
| Usayizi womshini | mm | 4350×4000×3000 | |
Ukucupha okujwayelekile
| 1. Izingxenye eziyinhloko (okuhlanganisa umbhede, ikholomu, ipuleti elishelelayo, isihlalo esishelelayo, ibhokisi lokuphotha) |
| 2. X, Y, Z isistimu yokuphakelayo yama-eksisi amathathu |
| 3. I-single-arm cradle-type turntable BC630-4400T-42540T-800/800-50/80-RCNS |
| 4. I-spindle kagesi HSKT63 |
| 5. Uhlelo lokulawula ugesi (okuhlanganisa iKhabhinethi kagesi, imojula yamandla, imojula ye-servo, i-PLC, iphaneli yokusebenza, isibonisi, iyunithi ephathwa ngesandla, i-air conditioner yekhabhinethi kagesi, njll.) |
| 6. Uhlelo lwe-hydraulic |
| 7. Uhlelo lwe-pneumatic |
| 8. Uhlelo lokuthambisa oluphakathi nendawo |
| 9. Isistimu yokugcoba umoya kawoyela |
| 10. Isibandisi samanzi |
| 11. I-chip conveyor, ithangi lamanzi, umqoqi we-chip |
| 12. Irula yokugaya |
| 13. Unogada wesitimela |
| 14. ikhava yokuzivikela yomshini jikelele |
| 15. Uhlelo lokulinganisa i-workpiece |
| 16. Ithuluzi lokusetha ithuluzi |
| 17. Umsebenzi wokulinganisa ukunemba kweeksisi ezinhlanu |
| Amafayela omshini isitifiketi Uhlu lokupakisha Isethi engu-1 yemanuwali yomshini (inguqulo ye-elekthronikhi) idatha yokusekela ngomshini isethi engu-1 (U disk) Isethi engu-1 yesethi ye-alamu ye-840D (inguqulo ye-electronic) I-840D Milling Operation Manual 1 (inguqulo ye-electronic) Imanuwali yokuhlela ye-840D eyisisekelo ingxenye 1 (inguqulo ye-elekthronikhi)) |
Ukucushwa Okuyinhloko
| Igama | Ibhrendi | Phawula |
| I-X/Y/Z i-axis motor kanye nokushayela | Siemens |
|
| Iketango lamandla | igus |
|
| Ukuthwala isikulufu | I-NSK/NACHI |
|
| Linear Guides | THK |
|
| Umagazini wamathuluzi | Okada |
|
| Ukuthambisa okumaphakathi | isigodi |
|
| Isikulufu sebhola | THK |
|
| Izingxenye Zomoya | I-SMC |
|
| I-air conditioner yekhabhinethi kagesi | ndiza ndawonye |
|
| isipholile samanzi | ndiza ndawonye |
|
| irula egayayo | Renishaw |
|
| Isistimu yokulinganisa isiqeshana somsebenzi | Renishaw |
|
| Isistimu yokulinganisa ithuluzi | Renishaw |
|
Izesekeli Ezijwayelekile
| Igama lensiza | Ukucaciswa | Ubuningi |
| Insimbi kamatilasi yomshini |
| 4 amasethi |
| izindandatho | M20 | 2 izingcezu |
| izindandatho | M30 | 2 izingcezu |
| ama-suspenders | 5T×2.85m | 1 |
| ama-suspenders | 5T×2.8m | 1 |
| ama-suspenders | 5T×3.75m | 1 |
| ama-suspenders | 5T×3.8m | 1 |
| I-Torx wrench evulekile | 22 | 1 |
| Ukhiye ka-Allen | 10 | 1 |
| Ukhiye ka-Allen | 12 | 1 |
| I-T-nut | M12 | 4 |
| Isibambi se-spindle |
| 1 |
| I-X-axis ukukhweza |
| 1 |
| Ukulungiswa kwe-Y-eksisi |
| 1 |
Siyabonga Ngokunaka kwakho!
