IIsikhungo sokulungisa imishini se-CNCuhlobo lomshini we-CNC. Izikhungo zemishini nazo zihlukaniswe ngezigabaizikhungo zokulungisa ezivundlilefuthiizikhungo zomshini eziqondile.
I-axis ye-spindle (i-Z-axis) yesikhungo sokulungisa imishini siqondile, esifanelekela izingxenye zesembozo kanye nezikhunta ezahlukahlukene;
I-axis ye-spindle (i-Z-axis) yesikhungo sokugaya esivundlile ivundlile. Ngokuvamile, ifakwe umagazini wamathuluzi wohlobo lweketanga onamandla amakhulu. Ngemva kokubopha. Qedela ngokuzenzakalelayo ukucubungula okunezindawo eziningi, okunezinqubo eziningi, okusetshenziselwa kakhulu ukucubungula izingxenye zebhokisi. Umshini osetshenziselwa ukugaya okunezingqimba ezinhlanu uvame ukubizwa ngokuthi umshini onama-axis amahlanu noma umshini onama-axis amahlanu. Isikhungo Somshini We-Five Axis. Umshini wokugaya onama-axis amahlanu uvame ukusetshenziswa ensimini yezindiza ukucubungula izingxenye zomzimba, izingxenye ze-turbine, kanye nama-impeller anezindawo ezigobile ezifanele. Umshini we-CNC ohambisanayo onama-axis amahlanu ungacubungula izinhlangothi ezahlukene zomsebenzi ngaphandle kokushintsha indawo yomsebenzi ethuluzini lomshini, okungathuthukisa kakhulu ukusebenza kahle kokucubungula izingxenye ze-prismatic.
Izikhungo zomshini we-CNCzisetshenziswa kakhulu ezimbonini ezilandelayo:
1. Isikhunta
Isingeniso semboni yesikhunta:
Izikhunta, izikhunta ezahlukahlukene, namathuluzi asetshenziswa ekukhiqizweni kwezimboni ukuthola imikhiqizo efiselekayo ngokufaka umjovo, ukubumba nge-blow, ukukhipha, ukubumba nge-die-casting noma nge-forging, ukuncibilikisa, ukunyathela, nezinye izindlela. Ngamafuphi, isikhunta siyithuluzi elisetshenziselwa ukwenza izinto ezibunjiwe. Leli thuluzi lakhiwe izingxenye ezahlukahlukene, kanti izikhunta ezahlukene zakhiwe izingxenye ezahlukene. Ngokuyinhloko lenza ukucutshungulwa kwesimo sento ngokushintsha isimo somzimba sento eyakhiwe.
Isikhunta
2. Izingxenye ezimise okwebhokisi
Izingxenye ezinezimo eziyinkimbinkimbi, umgodi ngaphakathi, ivolumu enkulu kanye nesistimu yemigodi engaphezu kweyodwa, kanye nengxenye ethile yobude, ububanzi, kanye nokuphakama komgodi wangaphakathi zifanelekileUmshini wokugaya we-CNCzezikhungo zomshini.
Izingxenye ezimise okwebhokisi
3. Ubuso obuyinkimbinkimbi
Isikhungo sokulungisa imishini se-CNC singaboshwa ngesikhathi esisodwa ukuze kuqedwe ukucutshungulwa kwazo zonke izindawo eziseceleni naphezulu ngaphandle kwendawo yokulungisa imishini. Umgomo wokulungisa imishini uhlukile kumamodeli ahlukene. I-spindle noma itafula lokusebenzela lingaqedela ukucutshungulwa kokujikeleza okungu-90° nge-workpiece. Ngakho-ke, isikhungo sokulungisa imishini sifanelekela ukucubungula izingxenye zefoni ephathekayo, izingxenye zemoto, nezinto zezindiza. Njengesembozo sangemuva sefoni ephathekayo, ukuma kwenjini nokunye.
Izingxenye zezindiza
Izingxenye zezimoto
Umshini Wokugaya we-CNC Wesivinini Esiphezulu
Izikulufo Zebhola kanye Neziqondiso Eziqondile
Izikulufo zebhola ze-axis ezi-3 kanye nesitimela sokuqondisa esiqondile kufakwe idivayisi yokuthambisa ezenzakalelayo ephakathi. Izikulufo zebhola ze-axis ezi-3 ezisebenzisa i-precision.
I-3 Axis yakhelwe ngamabhulokhi ashelelayo angu-4 ~ 6 ukuqinisekisa ukunemba kokunyakaza kanye nokuqina komshini, yandisa impilo yesevisi yomshini. I-3 Axis Adopt roller linear guide rail, eqinisekisa ukunemba kokunyakaza komshini futhi yenze umshini uqine kakhulu.
Umklamo wesakhiwo sokuqina okuphezulu
IUmshini wokugaya we-CNCithuluziIzingxenye eziyinhloko ezifana nombhede womshini, ugongolo kanye nezinsika zenziwe ngensimbi ephonswe nge-MEEHANITE yezinga eliphezulu. Futhi ngemva kokwelashwa okuguga kaningana,
ukuqeda ngempumelelo ukucindezeleka kwangaphakathi, ukuqinisekisa ukuthiI-CNCI-VMCumshiniinokunemba okungcono.
Futhi ngemva kokwelashwa okuguga kaningana, susa ngempumelelo ukucindezeleka kwangaphakathi, ukuqinisekisa ukuthi umshini unokunemba okungcono.
Ukuhlelwa kwesitimela esiqondisa umugqa esinezinyathelo sogongolo (indawo ephezulu yogongolo kanye nengaphambili logongolo), kuhlanganiswe nomklamo
isihlalo esibanzi kakhulu, siqinisekisa umphumela wokucubungula we-spindle ngokunemba okuphezulu kanye nokuqina okuphezulu.
Umklamo Okhethekile Webhokisi Le-Spindle
Umklamo wekhanda okhethekile wenza ukunyakaza kwe-z-axis kuzinze kakhudlwana. Umklamo olula wenza ukuthi ihambe ngokushesha ngokuvundlile nangokuqondile ukuze kufezwe injongo yokuphendula okusheshayo.
Ulwazi olungcono lomsebenzisi
AbanyeokuqondileUmshini wokugaya we-CNC Ungakhetha insimbi egcwele evalekile, ukuze unikeze abasebenzisi indawo ephephile neyobungani nemvelo. Ibhokisi lokusebenza elijikelezayo kancane kanye neminye imiklamo eyenziwe ngabantu inikeza abasebenzisi ulwazi lokusebenza olulula noluphephile.
Ijubane eliphezuluIsikhungo Somshini
LokhuIjubane eliphezuluIsikhungo SomshiniUkugcina ukuqina okuqinile, ukulingana kwesakhiwo kanye nokuqina okuhle ngokusekelwe kuhlaka lwesisekelo somshini we-gantry wendabuko, kwethula umqondo wokuklama ukuqina okunamandla okuthuthukisiwe emhlabeni wonke futhi kuthuthukisa ukwakheka kwezingxenye ezihambayo. Lo mshini unokuqina okuqinile kanye nokuphendula okusheshayo, okungahlangabezana nezidingo zokucubungula izingxenye zezindiza ngokunemba okuphezulu kanye nokucubungula okuhlukahlukene kokubunjwa okunembile okuphezulu.
Izinga elijwayelekile le-axis eli-3 elinezilinganiso eziqondile, Ukubeka indawo okunembe kakhudlwana.
I-Laser Tool Probe (Ongakukhetha)
Ijwayelekile nge-21T ATC/Tool Magazine ingathuthukisa ngokuphelele ukusebenza kahle kokulungiselela imishini.
Ama-3 Axis Roller Guiderails, ukunemba okuphezulu kanye ne-coefficient ephansi yokungqubuzana, okunganciphisa uMshini
isenzakalo esinwabuzelayo ngesivinini esiphansi, ukunemba okuhle kokubeka kanye nezici zokuphendula ezinamandla eziphezulu.
Isebenzisa uhlobo olwakhelwe ngaphakathi olunesivinini esiphezulu
I-Spindle, Max.20000rpm, ilungele kakhulu ukucubungula ikhwalithi ephezulu kanye nekhwalithi ephezulu.
Umshini Wokugaya we-CNC Gantry
Amakholomu amabili kanye nogongolo oluphambeneyo kuyingxenye ephelele kwenza uMshini Wokugaya we-CNC Gantry ube nokuqina okungcono, ukuzinza okuhlala isikhathi eside kanye nokusebenza okuhle kakhulu kokumuncwa kokushaqeka. Ifakwe isilawuli sokusebenza okuphezulu, injini ye-servo, indlela/isikulufu esiqondisa ngokunemba okuphezulu kwenza kube nokusebenza kahle kakhulu kanye nokunemba okuphezulu.Umshini Wokugaya we-CNC Gantry. I-Z axis ifakwe i-nitrogen booster clinder ukunciphisa umthwalo wemoto. Ngakho-keUmshini Wokugaya we-CNC Gantryingagxila emandleni okugaya. I-spindle yesivinini esikhulu ye-HSK iyinto ongayikhetha engathuthukisa ukusebenza kahle kokugaya. Ukuphathwa kwesayensi kanye nemishini yokuthola eqinile kuqinisekisa ukunemba kanye nekhwalithi yomshini. Isilawuli se-CNC njenge-Siemens, i-Fanuc noma i-Mitsubishi singakhethwa ukuze sihlangabezane ngokugcwele nemikhuba yokusebenzisa yamakhasimende.
Lokhu Umshini Wokugaya we-CNC Gantryisetshenziswa kabanzi ezingxenyeni ezizenzakalelayo, ezindiza, esikhumbeni, enjinini, ezintweni zasendlini nakwamanye amasimu.
Uhlobo Lwekholomu EkabiliIsikhungo Somshini We-Axis Ezi-5
Lo mshini Uhlobo Lwekholomu Ekabili Isikhungo Somshini We-Axis Ezi-5, Ukugcina ukuqina okuqinile, ukulingana kwesakhiwo kanye nokuqina okuhle ngokusekelwe kuhlaka lwesisekelo somshini we-gantry wendabuko, kwethula umqondo wokuklama ukuqina okunamandla okuthuthukisiwe emhlabeni wonke futhi kuthuthukisa ukwakheka kwezingxenye ezihambayo. Lo mshini unokuqina okuqinile kanye nokuphendula okusheshayo, okungahlangabezana nezidingo zokucubungula izingxenye zezindiza ngokunemba okuphezulu kanye nokucubungula okuhlukahlukene kokubunjwa okunembile okuphezulu.
Ibanga elisuka eSikhungweni Sesipindle kuya endaweni yesitimela esiqondisayo lifushane. Linomucu Omuhle Wokuqina Kwesakhiwo, lithuthukisa ngempumelelo ukuzinza kokunyakaza kwe-spindle. I-Z - i-axis enesakhiwo sokuklama sezingcezu ezi-4 ze-guderails, Ukuqina kwesakhiwo sekukonke kuthuthukiswe kakhulu.
Sebenzisa i-spindle eyakhelwe ngaphakathi ngesivinini esiphezulu, ubuningi be-20000RPM, enganikeza ikhambi eliphelele lomshini wokulungisa ngokunemba okuphezulu kanye nomshini wokulungisa wekhwalithi ephezulu.
Izinga elijwayelekile le-axis eli-3 elinezilinganiso eziqondile, Ukubeka indawo okunembe kakhudlwana.
Impo nangokuvundlileIsikhungo sokulungisa imishini se-CNCiyisixhumanisi esibaluleke kakhulu ezingeni lobuchwepheshe lomkhakha wonke. Eminyakeni yamuva nje, amakhasimende emakethe yamazwe ngamazwe ashintshe umbono wawo ngezikhungo zomshini zaseShayina. Izinga lokuhlanganiswa, ukunemba kanye nokuqina kwesikhungo somshini, kanye nokwakheka kokubukeka kuthuthukiswe kakhulu, futhi sekuvele kufana nemikhiqizo yaseTaiwan, Japan kanye neNingizimu Korea. Uma kuhambisana nomthamo wemakethe othize waseShayina, izindleko zokukhiqiza kanye nokukhiqiza ziphansi kakhulu kunezaseTaiwan, Japan kanye neNingizimu Korea, okwenza kubeisikhungo sokucubungulaiqashelwa amakhasimende ezimakethe zaseYurophu naseMelika unyaka nonyaka, okubonisa nokuthuthuka kwamandla omnotho aphelele aseShayina.
Noma kunjalo, sisenesikhala esithile phakathiizikhungo zomshini we-CNC ezinembile kakhulukanye nemishini ezimakethe zaseYurophu naseMelika, ngisho nezinye zezesekeli zethu eziyinhloko kanye nobuchwepheshe kusadingeka zingeniswe.izikhungo zomshinikwamanye amazwe athuthukile asevele efinyelele ukunemba okuphezulu, isivinini esikhulu, imisebenzi eminingi ehlanganisiwe, ukuxhumana kwe-multi-axis kanye neminye imisebenzi. Lezi yizindawo lapho kusekhona khona igebe phakathi kweShayina namazwe athuthukile eYurophu nase-United States. Ukuthuthukiswa kwesikhungo somshini we-five-axis five-link saseShayina kusavinjelwe izinhlelo zokulawula izinombolo zakwamanye amazwe, ngakho-ke ukusebenza kanye nezinga lobuchwepheshe lemikhiqizo ethile yobuchwepheshe obuphezulu akukwazi ukuhlangabezana nezidingo, okwenza eminye imikhiqizo kanye nezingxenye eziyinhloko kudingeke zithembele ekungenisweni kwempahla kwamanye amazwe. Ngakho-ke, sibonile ukuthi eminyeUkukhiqiza isikhungo sokulungisa imishini se-CNC saseShayinaIzitshalo zenzelwe ukuthola indawo enkulu emakethe enkundleni yamazwe ngamazwe, futhi ziphinde zathatha isinyathelo sokwenza izinguquko ezithile. Lona umsebenzi wesizukulwane saseShayina.
Njengamanje, amaqembu ethu amakhasimende afaka phakathi ukwakha imikhumbi, imboni yezindwangu, ukukhiqizwa kwezimoto, imboni yezindiza, njll. La makhasimende anezidingo eziphezulu zesivinini sokucubungula, ukunemba kobuchwepheshe kanye nokusebenza kahle kokukhiqiza kwamathuluzi omshini. Kunezidingo eziqinile ekucushweni kwe-spindle. Isibonelo, isivinini se-spindle siyadingeka sibe ngaphezu kuka-12000rpm/min, futhi isivinini sokuhamba singaphezu kuka-40m/min. Kwezinto zokusebenza eziyinkimbinkimbi, ikakhulukazi izindawo ezigobile ezinezimo eziyinkimbinkimbi, zinezidingo eziphezulu kakhulu zokunemba nokusebenza kahle. Umshini wokugaya ama-axis amaningi kumele ube yisinqumo esikhethwayo, njengezikhungo ezincane zomshini wokuhlanganisa ama-axis ama-5 kanye nezindawo ezinkulu zomshini.Izikhungo zomshini we-gantry ezine-axis ezi-5.
Ngokusetshenziswa kancane kancane kokuzenzakalela kwemboni, izikhungo zomshini kanye namarobhothi ezimboni asetshenziswe ndawonye, okuvumela amarobhothi ukuthi athwale umsebenzi olula nophindaphindayo, ongonga izindleko eziningi zokukhiqiza. Uma kuhambisana nokuzinza kwerobhothi kanye nesikhungo somshini, ikhwalithi yomkhiqizo nayo iyaqinisekiswa.
Ukuthuthukiswa kwezikhungo zomshini zalo nyaka kuthinteka kakhulu ukungakwazi ukuhlinzeka ngezinhlelo ze-CNC ngesikhathi esifanele. Njengamanje, izinhlelo ze-CNC ezifakwe ezikhungweni zomshini zaseShayina cishe zonke ziyimikhiqizo yangaphandle, njenge-FANUC, i-MITSUBISHI, i-SIEMENS. Futhi imikhiqizo yezwe lami yaseTaiwan i-Syntec, imikhiqizo yasekhaya ye-LNC i-GSK, i-KDN Nakuba i-Huadong CNC njll. ingafeza imisebenzi yemikhiqizo yangaphandle eyaziwayo, kuseneminye imisebenzi engakwazi ukushintshwa.
Njengokuhlanganiswa kwensimu yobuchwepheshe kanye nobuchwepheshe bokusungula izinto ezintsha kwezimboni,isikhungo sokucubungulafuthi kuphawula izinga lentuthuko yezwe. Njengoba iShayina iba yinto ebaluleke kakhulu emhlabeni wonke, amarobhothi aseShayina kudingeka asebenzisane ukuze athuthukise izinga leShayina lilonke.
Isikhathi sokuthunyelwe: Septhemba 18-2021