I-lathe yentambo yepayipi ibizwa nangokuthii-lathe yasemaphandleni kawoyela,ukujika intambo ngokuvamile kubhekisela endleleni yokulungisa izintambo kumshini wokusebenza ngethuluzi lokwakha, ikakhulukazi okuhlanganisa ukujika, ukugaya, ukuthepha, ukugoqa intambo, ukugaya, kanye nokusika nge-whirlpool. Lapho kuphendulwa, kugaywa izintambo, uchungechunge lokudlulisela lwethuluzi lomshini luqinisekisa ukuthi ithuluzi lokujika, umsiki wokugaya noma isondo lokugaya lihamba ngokunembile nangokulinganayo eceleni kwe-axis yento yokusebenza ngomthofu owodwa wokujikeleza ngakunye kwento yokusebenza. Lapho kuthepha noma kugaywa intambo, ithuluzi (lithepha noma life) lijikeleza maqondana nento yokusebenza, futhi umsele wentambo owakhiwe kuqala uqondisa ithuluzi (noma into yokusebenza) ukuthi lihambe nge-axial.
Futhi esikuhlose kakhulu ukuguqula izintambo sisebenzisaimicu yentambo yepayipiIthuluzi lokwenza intambo noma ithuluzi lokuhlanganisa intambo lingasetshenziswa ukuphendula intambo ku-lathe yentambo yepayipi. Ukuguqula izintambo ngethuluzi lokuhlanganisa, isakhiwo samathuluzi esingabazayo silula, kuyindlela evamile yokukhiqiza kanye nokucubungula izingxenye ezincane zomsebenzi ezinezintambo. Ukuguqula izintambo ngethuluzi lokuhlanganisa intambo kusebenza kahle kakhulu ekukhiqizeni, kodwa isakhiwo samathuluzi siyinkimbinkimbi, futhi sifanelekela kuphela ukuphendula izingxenye zomsebenzi ezinezintambo ezimfushane ezincane ekukhiqizeni okuphakathi nendawo okukhulu.
Ukunemba kwephimbo le-lathes evamile yokuguqula imicu ye-trapezoidal ngokuvamile kungafinyelela ku-8-9 kuphela, kodwa ukusebenza kahle kokukhiqiza kanye nokunemba kochwephesheUmshini wokuhlanganisa amapayipi e-CNCkuzothuthukiswa kakhulu.
I-lathe yokufaka ipayipiumshiniiyi-lathe evundlile eyenzelwe ngokukhethekile ukujika izihlanganisi zamapayipi ezinobubanzi obukhulu. Ibonakala ngobubanzi obukhulu obungena emgodini we-spindle (ngokuvamile ngaphezu kuka-135mm) kanye ne-chuck ngaphambili nangemuva kwebhokisi le-spindle. , Ukwenza kube lula ukubopha nokucubungula amapayipi noma izinduku ezinobubanzi obukhulu.
Izwe likawoyelai-latheumshiningokuvamile inembobo enkulu edlulayo ebhokisini le-spindle, futhi ingxenye yokusebenza iboshwe ngama-chucks amabili kuzo zombili izinhlangothi ze-spindle ukuze ijikeleze ngemva kokudlula emgodini odlulayo. Ngokuvamile kunezindlela ezimbili zokondla ithuluzi: enye ifana ne-lathe evamile ngesikulufu se-lead sokushayela i-slide kanye nesiphathi samathuluzi ngaphambili kombhede; enye i-flat comb ku-slide maphakathi nombhede. Ikhanda langaphandle lokusika intambo lommese (bheka ikhanda lokusika intambo elivulayo nelivala ngokuzenzakalelayo) lisika ingxenye yokusebenza bese liqhubekela phambili. Amanye amathuluzi omshini wokucubungula amapayipi amade nawo anamadivayisi okusekela ingxenye yokusebenza, njengohlaka oluphakathi, indawo yokuphumula yamathuluzi, kanye ne-bracket yangemuva.
I-lathe yokuhlanganisa ipayipi le-CNCncoma
QLK1315 / QLK1320 / QLK1323 / QLK1325 / QLK1328 / QLK1336 / QLK1345 / QKL1353 / QLK1363
QLK1320
Izici zeikhwalithi ephezuluipayipi lokushutheka ngentambo:
1. Umbhede unesakhiwo sodonga esinezingqimba ezintathu, kanti udonga lwangemuva luhlelwe ngendiza ethambekele kumadigri ayi-12, okuthuthukisa kakhulu ukuqina kwethuluzi lomshini.
2. Uchungechunge oluyinhloko lokudlulisa luwukudlulisa okulinganiselwe, okunciphisa ukusetshenziswa kwamandla nomsindo wethuluzi lomshini.
3. Ukusetshenziswa kwamabhokisi e-hydraulic ahlukene, ukuthambisa okuphakathi, kanye nokupholisa okunamandla akugcini nje ngokunciphisa izinga lokushisa le-spindle kodwa futhi kugcina ukuhlanzeka kanye nokuthambisa kwebhokisi le-spindle ngempumelelo.
QLK1336
QLK1336I-CNC I-lathe yasemaphandleni kawoyelaiyi-lathe entsha yepayipi le-CNC eklanywe ngendlela entsha. Idrayivu eyinhloko iklanyelwe ukufanisa ububanzi bokusebenza kwemvamisa obulinganisiwe benjini ye-servo ye-spindle ekhethiwe. Ukulawulwa kwesivinini okuphelele okungenazinyathelo, ububanzi bokulawulwa kwesivinini, okungagcini nje ngokuhlangabezana nezidingo zokuqedwa kwentambo ngesivinini esikhulu, kodwa futhi nokusebenza kahle kokusika kanye nomsindo ophansi.
Izinzuzo nezinzuzo ze-lathes zokufaka intambo yamapayipi
(1) Umzimba womshini
Ububanzi be-body rail bungu-650mm, izinto ziyi-HT300. Ukucima imvamisa ye-Ultrasonic kufinyelelwa ku-HRC52. Ubulukhuni buyi-Ra0.63 ngemva kokugaywa ngumshini wokugaya onemba kakhulu. Unemba kakhulu futhi usebenza kahle. Umzimba womshini uyisakhiwo esihlanganisiwe, esithuthukisa kakhulu ukuqina kwethuluzi lomshini.
(2)Izwe likawoyela le-CNC mama-achineIbhokisi Lekhanda
Iyunithi ye-spindle yohlobo lwegiya elihlanganisiwe, i-spindle servo motor enamandla aphezulu,
Ukudluliselwa kwejubane eliphindwe kabili, ukulawulwa kwejubane okungenazinyathelo.
Uhla olubanzi lokulawulwa kwesivinini, hhayi nje ukuhlangabezana nezidingo zokuqedwa kwentambo ngesivinini esikhulu, kodwa futhi nokufeza ukusika okuphumelelayo. Amagiya okugaya acinyiwe futhi anembile, amabheringi ekhwalithi ephezulu, ukuqinisekisa umsindo ophansi womshini, ikhwalithi yomsindo omuhle.
Ibhokisi le-spindle lisebenzisa ukuthambisa okupholisayo okunamandla kokujikeleza kwegazi kwangaphandle,
akugcini nje ngokunciphisa izinga lokushisa le-spindle, kodwa futhi kugcina ukuhlanzeka nokugcotshwa kwebhokisi le-spindle.
(3) I-tailstock
Leli thuluzi lomshini lijwayelekile nge-φ120 tailstock spindle. Ama-Mohs angu-6# phezulu.
(4) Ukuphakelwa kwe-axis ekabili
Zombili i-X axis kanye ne-Z axis zisebenzisa isakhiwo se-high-precision ball screw direct drive kanye ne-lead screw prestress tension. Ama-precision ball screw bearings asetshenziselwa ukubeka nokusekela; i-Z shaft screw nut rack iyisakhiwo esibalulekile sokufaka.
(5) I-CNC Turret
Isibambi samathuluzi esiqondile se-CNC esithathwayo (HAK21280). Sinezici zokunemba okuphezulu, ukujikeleza okubushelelezi, ukusebenza okulula njalo njalo.
Izizathu ezine zokukhethaUkucushwa kwamapayipi e-CNCmi-achine nomaumshini wokugaya uwoyela ezweni
1. Iipayipi lentambo yelatheinezici zezinga eliphezulu lokuzenzakalela, ukusebenza kahle okuphezulu kanye nokunemba okuphezulu, ububanzi bokusetshenziswa, kanye nokusebenza okulula.
2. Ibhokisi eliseceleni kombhede liqhutshwa yinjini yokuguqula imvamisa, enokushintsha kwesivinini okungenazinyathelo. Ama-spindle bearings avela kubakhiqizi basekhaya abadumile, ama-three-jaw chucks avela kumikhiqizo yasekhaya eyaziwayo.
3. Umklamo we-modular wesistimu yokulawula izinombolo kulula ukuwulungisa futhi kulula ukuwunakekela. Ama-axes e-x ne-z asebenzisa ama-motor anamandla aphezulu, ama-servo, ukusebenza okuthuthukile, kanye nokuthembeka okuqinile.
4. Yamukela isihlalo sombhede esibunjiwe, ipuleti lesilayidi, ukwakheka kwezimbambo zangaphakathi okunengqondo, isikulufu sebhola esinembile kakhulu, ukunemba okuphezulu, kanye nokudluliselwa okunembile.
Izithombe Zezingxenye Eziyinhloko
Ukucushwa okujwayelekile
Iposi lamathuluzi kagesi elineziteshi ezine, ukuthambisa okuzenzakalelayo okuphakathi, uhlelo lokupholisa, isembozo sokuvikela esivalekile kancane.
Lo mkhiqizo usetshenziswa kabanzi emisebenzini yokucubungula imishini ekukhiqizeni imishini, uphethiloli, amakhemikhali, amalahle, ukuhlola i-geological, ukuhlinzekwa kwamanzi asemadolobheni kanye nokugeleza kwamanzi, kanye neminye imboni.
Izingxenye ezisele eziyinhloko zifaka phakathiamapayipi okubhoboza kanye nama-coupling.
Imboni kaphethiloli iwumkhakha wezimboni okhipha uphethiloli (kufaka phakathi uphethiloli wemvelo, i-shale kaphethiloli, kanye negesi yemvelo) bese uyihlunga futhi uyicubungule. Yakhiwa ukuhlola indawo kaphethiloli, ukuthuthukiswa kwendawo kaphethiloli kanye nokuhlola uwoyela, ezokuthutha, ukucwenga kanye nokucubungula.
Igama elivame ukusetshenziswa kakhulu lokubhoboza amapayipi embonini kawoyela negesi yi-Petroleum Tubing (OCTG). Inhloso yamapayipi kaphethiloli ingahluka: angasetshenziswa ukukhipha noma ukufaka igesi, uwoyela, amanzi, umusi, njll., futhi angahlukaniswa ngama-casing noma amapayipi ngokwezinhlelo ezithile. Ukubhoboza kusetshenziswa njengesendlalelo sokuvikela ukusiza imithombo kawoyela imelane nokuguguleka kokungcola kwangaphakathi noma kwangaphandle ukuze kugcinwe ukuqina; ukubhoboza amapayipi kusetshenziswa ukufaka noma ukukhipha uwoyela.
Intambo yepayipiing amathuluzi omshini asetshenziselwa ukucubungula amapayipi kawoyela, asetshenziswa kabanzi embonini kaphethiloli. Yipayipi lensimbi elisetshenziselwa ukuthutha uwoyela negesi yemvelo emithonjeni kawoyela. Lifakwa esitsheni, futhi ukugeleza kukawoyela negesi kusuka epayipini likawoyela kuya ekhanda lomthombo.
Kunezinhlobo ezimbili zobukhulu bentambo yepayipi, enye intambo yepayipi ye-taper enomumo ongu-V enephansi eliyindilinga le-dome enamazinyo angu-8 nge-intshi, kanti enye intambo yepayipi ye-taper enomumo ongu-V enephansi eliyindilinga le-dome enamazinyo angu-10 nge-intshi.
Intambo iwukuvela okuqhubekayo okunephrofayili yamazinyo enqunyiwe eyakhiwe ngomugqa ojikelezayo ebusweni besilinda noma ikhoni. Kunezindlela eziningi zomshini wokufaka izintambo, futhi ukufaka intambo kuvame ukusetshenziswa ekushiseni okuvamile.imicu yokulungisaKu-lathe evundlile, ubudlelwano bokunyakaza phakathi kwento yokusebenza kanye nethuluzi kumele buqinisekiswe.ukuphenduka kwentambo, ngenxa yezizathu ezahlukahlukene, ukunyakaza phakathi kwe-spindle nethuluzi kunezinkinga ekuxhumaneni okuthile, okubangela ukwehluleka ngesikhathi sokuphendula intambo futhi kuthinte ukukhiqizwa okuvamile. Ngalesi sikhathi, kufanele kuxazululwe ngesikhathi.
Indlela yokuxazulula inkinga yobunzima obukhulu, nansi iziphakamiso zabanye opharetha be-lathe abanolwazi ngentambo yamapayipi:
1. Uma ujika ngethuluzi lokujika lensimbi elisheshayo, ijubane lokujika kufanele lincishiswe bese kungezwa uwoyela wokujika.
2. Khulisa indawo enqamula i-arbor bese unciphisa ubude besandiso (ngoba i-arbor ayiqinile ngokwanele, ivame ukudlidliza ngesikhathi sokusika)
3. Nciphisa i-engeli engaphambili ende yethuluzi lokujika bese ulungisa ukuvuleka kwe-screw nut yepuleti eliphakathi nendawo yesilayidi (i-engeli engaphambili ende yethuluzi lokujika inkulu kakhulu, kanti ukuvuleka kwe-screw nut yesilayidi esiphakathi kukhulu kakhulu, okuzobangela ithuluzi kalula)
4. Lapho kuphendulwa intambo ngesivinini esikhulu, ubukhulu bokujika bokusika kokugcina ngokuvamile bungaphezu kuka-0.1mm, futhi ama-chips akhishwa ngokuqondile kuya ohlangothini lwe-axis (umaukujika kwentambo ngesivinini esikhulu, ukujiya kokujika kuncane kakhulu noma ama-chips akhishwa ngendlela eqondile, kulula ukudonsa izintambo).
5. Uwoyela wokuthepha ophezulu noma uwoyela ophendula nge-lathe oqukethe i-ejenti yokucindezela okukhulu kufanele usetshenziswesebenza intambowento yokusebenza nge-lathe. Ukusetshenziswa kwamafutha okucubungula insimbi akhethekile kungalungisa inkinga yokunemba okungekuhle kanye nokusebenza kahle okuphansi.
Isikhathi sokuthunyelwe: Septhemba-21-2021