Indlela Yokukhetha Isikhungo Esifanele Sokujika Se-CNC

Amabhizinisi aqala ukukhetha i-Isikhungo Sokujika se-CNCkumele baqale bachaze ngokucophelela izidingo zabo zokukhiqiza. Lokhu kuhilela ukuqonda izici zezingxenye abazozisebenzisa, okuhlanganisa usayizi, i-geometry, kanye nezinhlobo zezinto ezibonakalayo. Imakethe yale mishini ikhombisa ukukhula okukhulu, okugqamisa isidingo sokukhiqiza okuthuthukile.

Ukufinyelela okuphezuluUkunemba Komshini We-Lathekubalulekile ezinhlelweni eziningi. UkuhlolaI-CNC Lathe ezenzakalelayoAmakhono ka-'s aba abalulekile ekwenzeni ngcono umkhiqizo ophumayo. Izinkampani nazo zicabangelaIsilinganiso sokusebenza kwentengo yesikhungo sokujika se-CNCukuqinisekisa ukutshalwa kwezimali okuqinile. Abaningi babheke kuAbahlinzeki be-lathe be-CNC bezimboni eShayinaukuze kutholakale izixazululo zokuncintisana.

Izinto Ezibalulekile Okufanele Uzicabangele

• Qonda izidingo zakho zokukhiqiza. Cabanga ngosayizi wezingxenye, izinto zokwakha, kanyezingaki izingxenye ozidingayoukwenza. Lokhu kukusiza ukuthi ukhethe umshini ofanele.
• Bhekaizici zomshiniHlola inani lama-axes, uhlobo lwe-spindle, kanye nomthamo wamathuluzi. Lezi zici zithinta lokho umshini ongakwenza.
• Cabanga ngokungeza okuzenzakalelayo. Ama-bar feeder namarobhothi enza ukukhiqiza kusheshe. Asiza umshini ukuthi usebenze isikhathi eside ngaphandle kokuma.
• Hlola uhlelo lokulawula kanye nesofthiwe. Isofthiwe enhle yenza umshini ube lula ukuwusebenzisa. Iphinde isize ngokuklama kanye nokuphathwa kwedatha.
• Cabanga ngezindleko eziphelele. Bheka ngale kwentengo. Cabanga ngokugcinwa, ukuqeqeshwa, kanye nokukhula kwesikhathi esizayo. Lokhu kuqinisekisa ukutshalwa kwezimali okuhlakaniphile.

Chaza Izidingo Zakho Zokukhiqiza Zesikhungo Sokuguqula I-CNC

Ukukhetha isikhungo sokujika se-CNC esifanele kuqala ngokuqonda okucacile kwezidingo ezithile zokukhiqiza. Lesi sinyathelo esiyisisekelo siqinisekisa ukuthi umshini okhethiwe uhambisana kahleimigomo yokusebenza.

Usayizi Wengxenye kanye neJiyomethri

Izici zomzimba zezingxenye ibhizinisi elihlela ukuzisebenzisa zithinta ngqo imininingwane edingekayo yomshini. Cabanga ngobubanzi obukhulu nobude bezinto zokusebenza. Amajiyometri ayinkimbinkimbi angadinga futhi ama-axes engeziwe noma amathuluzi akhethekile. Isibonelo, izikhungo ezinkulu kakhulu zokujika ze-CNC, njenge-SL 603, zingaphatha izingxenye ngeububanzi obufika ku-930 mm kanye nobude obufika ku-4000 mmLeli khono livumela ukucutshungulwa kwezingxenye ezinkulu kakhulu.

Izinhlobo zezinto zokwakha kumshini

Izinto ezicutshungulwa yinkampani zithinta kakhulu ukukhethwa kwesikhungo sokujika se-CNC. Izinto ezahlukene zinezakhiwo ezihlukile ezithintaukukwazi ukusebenza, ukuguguleka kwamathuluzi, kanye nemingcele yokusika edingekayo. Isibonelo, i-aluminium ngokuvamile kulula ukuyishicilela kunensimbi engagqwali, okudinga imishini eqinile kakhulu namathuluzi akhethekile.

• Ukusebenziseka kalula: Kuthinta ngqo ukulula kokusika; isib., i-aluminium kulula ukuyishicilela kunensimbi engagqwali.
• Ukugqoka AmathuluziIzinto eziqinile njenge-titanium kanye nezinsimbi ezithile zandisa ukuguguleka kwamathuluzi, okudinga izinguquko ezivame kakhulu.
• Isivinini Sokusika kanye Nezinga LokuphakelayoIzinto ezahlukene zidinga isivinini esihlukahlukene; izinto ezithambile zivumela isivinini esiphezulu, kanti eziqinile zidinga isivinini esiphansi.
• Ukuqhuba Okushisayo: Izinto ezisebenzisa ukushisa okuphansi (isb., amanye amapulasitiki) zingagcina ukushisa, okuholela ekuncibilikeni noma ekugobeni, futhi kungadinga ukupholisa okulungisiwe.

Ukukhethwa kwezinto zokwakha kubalulekile kumaphrojekthi okusebenza kwe-CNC. Akugcini nje ngokunquma izakhiwo nokusebenza kwengxenye yokugcina kodwa futhi kuthinta kakhulu inqubo yomshini uqobo. Izici ezibalulekile ezithonywa ukukhetha izinto zifaka phakathi ukuguguleka kwamathuluzi, isivinini sokusika, ukuqeda ubuso, futhi ekugcineni, izindleko kanye nokusebenza kahle kokukhiqiza. Izinto ezisebenza kahle ngomshini zivumela ukusika okusheshayo, izinguquko ezimbalwa zamathuluzi, kanye nokuqeda ubuso okungcono, kunciphisa isikhathi somshini kanye nezindleko zabasebenzi. Ngokuphambene nalokho, izinto ezisebenza kahle ngomshini zidinga isivinini esisheshayo, amathuluzi akhethekile, kanye nokushintsha kwamathuluzi njalo, izindleko ezikhulayo kanye nokuguga komshini.

Izidingo Zomthamo Wokukhiqiza

Umthamo wokukhiqiza unquma izinga lokuzenzakalela kanye nesivinini esidingwa yisikhungo sokujika se-CNC. Umkhiqizo osezingeni eliphezulu uyazuza emishinini enezikhathi zokujikeleza ezisheshayo, izinhlelo zokulayisha/zokukhulula ezizenzakalelayo, kanye nokwakhiwa okuqinile ukuqinisekisa ukusebenza okuqhubekayo.Amavolumu aphansikungase kubeke phambili ukuguquguquka kanye nokulula kokusethwa kunesivinini esikhulu. Amabhizinisi kumele ahlole izidingo zawo zokukhiqiza zamanje nezibikezelwe ukuze enze isinqumo esinolwazi.

Ukunemba Okudingekayo Nokuqedwa Komphezulu

Ukunemba okufiswayo kanye nokuqedwa kobuso bezingxenye ezenziwe ngomshini kuthinta kakhulu ukukhethwa kwesikhungo sokujika se-CNC. Izinhlelo zokusebenza ezahlukene zidinga amazinga ahlukahlukene okunemba. Isibonelo, izingxenye zezinga lezokwelapha zivame ukudinga ukubekezelelana okuqinile kakhulu. Izinsizakalo zesimanje zokujika ze-CNC ziyafezaukunemba kwezinga le-micronlapho kucutshungulwa lezi zingxenye ezibalulekile kusuka kuma-alloy akhethekile.

Abakhiqizi kumele bacabangele ukubekezelelana okuthile okudingwa yizingxenye zabo. Isibonelo, ama-Protolab agcina i-prototype ejwayelekile kanye nokubekezelelana kokukhiqiza okungu-+/- 0.005 inches (0.13mm). Ukuze kusetshenziswe kakhulu, ukubekezelelana kwabo kokunemba noma kokukhiqiza kokukhiqiza kuqina ku-+/- 0.002 inches (0.051 mm). Angabamba ukubekezelelana okuncane kakhulu, njenge-+/- 0.0005 inches (0.0127mm), emigodini elungisiwe. Ngaphezu kwalokho, afinyelela ku-+/- 0.002 inches (0.051mm) ezindaweni zezici, uma nje umshini ucubungula lezo zici ohlangothini olufanayo lwengxenye. Ngokuvamile, izikhungo zokujika ze-CNC zanamuhla zithola ukunemba kobukhulu ngokuvamile ngaphakathi±0.0001 amayintshi kuya ku-±0.005 amayintshiukuze kubekezelelwe kahle imishini ye-CNC.

Ukufeza lezi zincazelo ezinembile kudinga umshini onokuqina okuphezulu, izinhlelo zokulawula ezithuthukisiwe, kanye namathuluzi asezingeni eliphezulu. Uhlaka lomshini oluqinile lunciphisa ukudlidliza, okuthinta ngqo ukuqeda kwendawo kanye nokunemba kobukhulu. Uhlelo lokulawula kumele lunikeze amakhono amahle okuhlanganisa ukuze kusebenze kahle izindlela zamathuluzi eziyinkimbinkimbi. Amathuluzi okusika asezingeni eliphezulu, afanele izinto zokwakha, nawo adlala indima ebalulekile ekuhlangabezaneni nezidingo eziqinile zokuqeda indawo. Amabhizinisi kumele afane namakhono angokwemvelo omshini nezidingo zokunemba zengxenye yawo.

Hlola Ukucushwa Kwesikhungo Sokujika Se-CNC kanye Nezici

Amabhizinisi kumelehlola ngokucophelela ukucushwakanye nezici zesikhungo sokujika se-CNC ukuze sivumelane nezidingo zazo ezithile zokukhiqiza. Lezi zinto zithinta ngqo amakhono omshini, ukusebenza kahle kwawo, kanye nezinhlobo zezingxenye ongazikhiqiza.

Inani lama-Axes

Inani lama-axes isikhungo sokujika se-CNC esinawo linquma kakhulu ukuguquguquka kwawo kanye nobunzima bawo. Umshini one-axes eziningi ungenza imisebenzi eyinkimbinkimbi kakhulu. Isibonelo,Isu lomshini we-axis ezi-5 linikeza izinzuzo eziningana kunemishini ye-axis ezi-3. Kunciphisa izikhathi zokuhola, kudinga ukusethwa okuncane, futhi kunciphisa izidingo zokulungisa. Imishini enama-axis amahlanu iphinde ithuthukise ikhwalithi kanye nokuqedwa kwendawo ngenkathi yandisa impilo yamathuluzi. Umshini one-axis ezintathu ungadinga ukusebenza okuningi kwento yokusebenza eyinkimbinkimbi, okwandisa umsebenzi wenqubo kanye nokuphathwa. Ngokuphambene nalokho,Imishini ene-axis ezi-5vumela ukucubungula "okwenziwe ngesikhathi esisodwa", kunciphisa kakhulu umsebenzi wenqubo nesikhathi sokuhola. Bafeza izindawo ezibushelelezi nezingxenye ezinembile ngokuvumela ithuluzi lokusika ukuthi lihambe ngezingqimba ezinhlanu. Leli khono liphinde livumele imishini yokukhanda ngasikhathi sinye kusuka kuma-engeli amaningi ngaphandle kokubeka kabusha umsebenzi wokusebenza, kuthuthukiswe ukuqedwa kwendawo futhi kuncishiswe izikhathi zomjikelezo wezingxenye eziyinkimbinkimbi.

Izinketho Zokucushwa Kwe-Spindle

Ukucushwa kwe-spindle kudlala indima ebalulekile ekukhiqizweni kwesikhungo sokujika se-CNC. Inketho evamile nezuzisa kakhulu yi-sub-spindle. Lokhu kucushwa kuvumela imisebenzi eminingi yokuphikisana, kugwema ukuphathwa okwengeziwe nokuqinisekisa ukujikwa kwebha okunembe kakhulu. Kunciphisa kakhulu isikhathi somshini, okuvame ukukwenza kubekufushane ngokuphindwe kane kuya kahlanungengxenye efanayo uma kuqhathaniswa ne-lathe ene-spindle eyodwa. I-sub-spindle isusa isidingo sokudlulisa izingxenye phakathi kwemishini ukuze kuqhutshekwe nokusebenza, okwenza abakhiqizi bakwazi ukuthatha ama-oda aphezulu futhi bazibophezele ezikhathini ezimfushane zokuhola. Iphinde ithuthukise ukusebenza kahle kwamandla ngokwenza imisebenzi eminingi yokugaya ngasikhathi sinye emshinini owodwa, inciphise isikhathi sokucubungula kanye nezindleko ngengxenye ngayinye. Lokhu kusetha kunikeza ukuguquguquka ekusebenzeni, okwenza imiklamo eyinkimbinkimbi ibe nokwenzeka futhiukukhulisa umkhiqizo wephansi lesitolo.

Uhlobo lweTurret kanye Nomthamo Wamathuluzi

Uhlobo lwe-turret kanye nomthamo walo wamathuluzi kuthinta ngqo ububanzi bemisebenzi isikhungo sokujika se-CNC esingayenza ngaphandle kokungenelela ngesandla.Imiklamo ehlukene ye-turret inikeza amazinga ahlukene eziteshi zamathuluzi.

Umthamo ophezulu wamathuluzi uvumela ukuguquguquka okukhulu kokusebenza futhi kunciphisa isidingo sokushintsha amathuluzi njalo, okuthuthukisa ukusebenza kahle ngesikhathi semisebenzi eyinkimbinkimbi yokugaya.

Izixazululo Zosayizi We-Chuck kanye Nokubamba Umsebenzi

Usayizi we-chuck esikhungweni sokujika se-CNC unquma ngqo ububanzi obukhulu bento yokusebenza engayibamba ngokuphephile. Ukukhetha usayizi we-chuck ofanele kubalulekile ukuze kuhlangatshezwane nezingxenye uhlelo lwebhizinisi oluzosebenza kuzo.Ubukhulu be-chuck obujwayelekile buyahlukahluka kakhuluukuhlangabezana nezidingo ezahlukene zokukhiqiza.

Ezikhungweni zokujika ze-CNC eziqondile, ama-chuck angahluka kusuka ku-Amasentimitha angu-12 kuya ku-59.06 amayintshi(Φ1500mm). Imishini yokwenza imisebenzi eminingi ivame ukusebenzisa ama-chuck aphakathi kwamasentimitha angu-6 namasentimitha angu-12, kuyilapho imishini yokwenza imisebenzi eminingi evundlile ingase ibe nama-chuck asukela kumasentimitha angu-10 kuya kumasentimitha angu-50. Imishini yokwenza imisebenzi eminingi eqondile ingathwala ngisho nezingxenye zokusebenza ezinkulu kakhulu ezinama-chuck asukela ku-Φ610 kuya ku-Φ2500. Ngale kwe-chuck, kunezixazululo ezahlukene zokubamba umsebenzi, njengezingxenye ezincane noma izinto ezikhethekile zezingxenye ezingamile ngendlela engavamile. Amabhizinisi kumele akhethe ukubamba umsebenzi ohlinzeka ngokubamba okuphephile, okunciphisa ukudlidliza, futhi okuvumela ukulayishwa nokuthululwa kwezingxenye okuphumelelayo.

Amandla Omshini kanye neTorque

Amandla omshini kanye ne-torque kuyizinto ezibalulekile ezilawula ikhono lesikhungo sokujika se-CNC lokusika izinto ezahlukahlukene kahle. Amandla aphezulu ehhashi kanye ne-torque kuvumela umshini ukuthi ususe izinto ngokushesha, ikakhulukazi kuma-alloy aqinile njengensimbi engagqwali noma i-titanium. Isilinganiso samandla senjini ye-spindle sithonya ngqo amandla okusika angawakhiqiza ngaphandle kokuma. I-torque ephezulu kuma-RPM aphansi inenzuzo ikakhulukazi ekusikeni okunzima, kuyilapho amandla aphezulu ehhashi kuma-RPM aphakeme esekela imisebenzi yokuqeda kahle. Amabhizinisi kumele afane namandla omshini kanye ne-torque nezinto abazisebenzisa njalo kanye namazinga okususa izinto afunwayo.

Ukuqina Komshini Nokwakhiwa Kwawo

Ukuqina kanye nokwakhiwa kwesikhungo sokujika se-CNC kuthinta kakhulu ukunemba kwaso, ukuqeda ubuso, kanye nokuphila kwamathuluzi. Uhlaka lomshini oluqinile, oluvame ukwenziwa ngensimbi ephonswe, lumunca ukudlidliza okubangelwa ukusika. Lokhu kuzinza kuvimbela amamaki okuxokozela emsebenzini futhi kugcina ukubekezelelana okuqinile. Ukwakheka kwezindlela zokuqondisa zomshini, njengezinkomba zokuqondisa eziqondile noma izindlela zamabhokisi, nakho kunegalelo ekuqineni nasekuqondeni kwawo. Izindlela zamabhokisi zivame ukunikeza ukudambisa okukhulu kanye nokuqina kokusika okunzima, kuyilapho iziqondiso eziqondile zinikeza amazinga okuhamba ngokushesha. Umshini owakhiwe kahle uqinisekisa ukusebenza okuqhubekayo ngokuhamba kwesikhathi, kunciphisa ukuguguleka kwezingxenye futhi kwandise isikhathi sokuphila kwamathuluzi okusika.

Cabanga Ngokuzenzakalela kanye Nemishini Ehambisanayo Yesikhungo Sakho Sokuguqula I-CNC

Ukuhlanganisa okuzenzakalelayo kanye nemishini ehambisanayo kuthuthukisa kakhulu ukusebenza kahle kanye nokukhiqiza kwe-CNC Turning Center. Lokhu kwengezwa kwenza imisebenzi ibe lula, kunciphise izindleko zabasebenzi, futhi kuthuthukise umkhiqizo jikelele.

Iziphakeli Zebha Zokukhiqiza Okuqhubekayo

Ama-bar feeder abalulekile ekufezeni ukukhiqizwa okuqhubekayo. Aqeda isikhathi sokungasindi, okuvumela imishini ukuthi isebenze ngaphandle kokuphazamiseka. Lokhu kusebenza okuqhubekayo kwandisa kakhuluisikhathi sokusebenza kwe-spindleIsibonelo, umshini osebenza ngesikhathi sokusebenza esingu-55% ukhiqiza izingxenye ezingu-440 ngeshifti yamahora ayisishiyagalombili ngomjikelezo wemizuzu emithathu ngengxenye. Kodwa-ke, ngesikhathi sokusebenza esingu-85% esitholakala ngokuzenzakalelayo, umshini ofanayo ukhiqiza izingxenye ezingu-680, inzuzo yezingxenye ezingu-240 ngeshifti ngayinye. Lokhu kuholela enzuzweni eyengeziwe engu-$1,200 yansuku zonke emshinini owodwa, kucatshangelwa inzuzo engu-$5 ngengxenye ngayinye. Ama-bar feeders ahlala esunduza isitokwe sebha ngekhanda, esusa isidingo sokuvula i-chuck yomuntu ngamunye ongenalutho. Ngemva kokuba ingxenye isiqediwe futhi inqunywe, ibha iqhubekela phambili ngokuzenzakalelayo emjikelezweni olandelayo. Lokhu kuqinisekisa ukuthi i-spindle ayiyeki ukujikeleza ngaphandle kwezinguquko zamathuluzi ezihleliwe. Ama-bar feeders anamuhla afaka izinzwa ezenza kube lula ukushintshela ngokuzenzakalela kubha elandelayo kumagazini ngaphansi kwemizuzwana eyi-10, okugcina ukugeleza kokukhiqiza okuhlala njalo.

Ababambi Bezingxenye kanye Nama-Conveyor

Ama-part catchers nama-conveyor adlala indima ebalulekile ekususeni nasekuphatheni izingxenye ngokuzenzakalela. Avikela izingxenye ezibucayi ekulimaleni futhi athuthukisa i-ergonomics ngokushintsha amabhokisi okuqoqa ngesandla.

Lezi zinhlelo ziqinisekisa ukugeleza okubushelelezi kwezingxenye eziqediwe, zivimbela izithiyo futhi zivumela ukusebenza ngaphandle kokubhekwa.

Ukuhlanganiswa Kwamarobhothi Ukuze Kusebenze Kahle

Ukuhlanganiswa kwamarobhothi kunikeza izinzuzo ezinkulu zezindleko kanye nenzuzo yokusebenza kahle. Amarobhothi ahlinzekaukonga isikhathi eside ezindlekweni zabasebenzifuthi ziletha umkhiqizo ophezulu ngokukhiqiza okuqhubekayo ngenxa yokusebenza amahora angama-24 ngosuku, izinsuku eziyi-7 ngesonto ngaphandle kokukhathala. Zithuthukisa ikhwalithi yomkhiqizo ngokunciphisa amaphutha abantu, imfucuza, kanye nokusebenza kabusha. Amarobhothi akhulisa nokusetshenziswa komshini njengoba imishini ye-CNC ingasebenza njalo. Izinkampani zivame ukubona i-I-ROI zingakapheli izinyanga eziyisithupha kuya onyakeni, naphezu kwezindleko zokuqala zokufaka.

• Ukukhiqizwa kwezibani ezicinywa amahora angu-24 ngosuku, izinsuku ezingu-7 ngesontokuguqula amahora okungasebenzi abe umphumela.
• Izindleko eziphansi zabasebenzi zisho ukuthi umqhubi oyedwa angaphatha imishini eminingi.
• Ikhwalithi yengxenye ethuthukisiwe ivela ekubekweni kwayo njalo, okunciphisa umonakalo noma ukuhlukahluka.
• Ukushintsha okusheshayo kwenzeka ngokusetha okuhleliwe kusengaphambili kanye nama-gripper amabili.
• Indawo yokusebenza ephephile inciphisa ingozi yokulimala ngokwenza imisebenzi eyingozi ngokuzenzakalelayo.

Izinhlelo Zokusetha Amathuluzi Ngaphambi Kokuqala Nezokulinganisa

Izinhlelo zokusetha amathuluzi kusengaphambili kanye nokulinganisa zibalulekile emisebenzini yesimanje yomshini wokusika. Zivumela izitolo ukuthi zilinganise futhi zibeke amathuluzi okusika ngaphandle komshini. Le nqubo inciphisa kakhulu isikhathi sokungasebenzi komshini. Abasebenzi bangalungiselela ithuluzi elilandelayo ngenkathi umshini ukhiqiza izingxenye ngenkuthalo. Lokhu kuthuthukisa ukusebenza kahle kanye nokusetshenziswa kwawo. Ucwaningo lubonise ukuphakama kwezinhlelo zokusetha amathuluzi e-laser zokuthuthukisa ukunemba komshini wokusika. Abacwaningi bafeze lokhu ngokuqhathanisa ukusethwa kwamathuluzi okuzenzakalelayo okungenathintana besebenzisa i-setter yamathuluzi e-laser ngokumelene nezindlela zokusetha amathuluzi ezenzakalelayo ezivamile ngesandla kanye nohlobo lokuthinta. Ucwaningo luhilele ukuchaza izindlela ezifanele zokusetha amathuluzi zezimo nobukhulu obuhlukahlukene bamathuluzi. Base besebenzisa izici zephakethe ngethuluzi ngalinye lokusetha. Uhlelo lokuhlola lwe-probe lulinganise lezi zici ukuqinisekisa ukunemba komshini. Imiphumela yokusika evela esikhungweni somshini we-CNC esifakwe uhlelo lokusetha amathuluzi e-laser iqinisekisile izinzuzo zayo. Lezi zinhlelo ziqinisekisa ukuthi amathuluzi anembile ngaphambi kokuba angene emshinini. Lokhu kuholela ekhwalithini engcono yezingxenye, ukungcola okuncane, kanye nezikhathi zokusetha ezisheshayo, ekugcineni kunegalelo ekusebenzeni okunenzuzo kakhudlwana.

Izinhlelo Zokuphatha Ama-Chip

Ukuphathwa kwama-chip okuphumelelayo kubalulekile kunoma yikuphi ukusebenza komshini wokugaya. Ama-chip ayizicucu zensimbi ezikhiqizwa ngesikhathi senqubo yokusika. Uma ama-chip eqoqana, angalimaza amathuluzi okusika noma izingcezu zomsebenzi. Angaphazamisa nenqubo yokugaya ngokwayo, okuholela ekuqedweni okubi kwendawo noma ngisho nokumiswa komshini. Ama-chip conveyor ayizixazululo ezivamile zalolu daba. Asusa ama-chip ngokuzenzakalelayo endaweni yokusebenza yomshini. Kunezinhlobo ezahlukene zama-conveyor, njengebhande le-hinge noma izinhlelo ze-magnetic, ngayinye efanelekile ezinhlotsheni ezahlukene zama-chip kanye namavolumu. Ukususwa kwama-chip okufanele kwandisa impilo yamathuluzi ngokuvimbela ukusika kabusha ama-chip kanye nokwakheka kokushisa. Kuphinde kugcine indawo yokusebenza ehlanzekile, okuthuthukisa ukuphepha kwabasebenzi. Ezinye izinhlelo ezithuthukisiwe zifaka phakathi ama-chip crusher noma ama-centrifuge. Lawa ma-chip acubungula ukuze kube lula ukuphinda kusetshenziswe noma ukulahla, okwengeza inzuzo yemvelo. Ukuphathwa kwama-chip okuhle kugcina imishini isebenza kahle futhi kunciphisa isikhathi sokuhlanza ngesandla. Lokhu kunegalelo ngqo ekukhiqizeni okuphezulu kanye nesikhathi sokusebenza komshini, ukuqinisekisa ukukhiqizwa okuqhubekayo.

Hlola Uhlelo Lokulawula kanye neSoftware yeSikhungo Sakho Sokuguqula i-CNC

Amabhizinisi kumele ahlole ngokucophelela uhlelo lokulawula kanye nesofthiwe yesikhungo sokujika se-CNC. Lezi zingxenye zakha ubuchopho bomshini, zilawula amakhono awo kanye nokulula kokusetshenziswa kwawo.

Umkhiqizo kanye nezici zokulawula i-CNC

Uhlelo lokulawula lwe-CNC luthinta kakhulu ukusebenza komshini kanye nokuhlangenwe nakho komqhubi. Imikhiqizo ehamba phambili njengeFanuc neSiemens inikeza izici ezihlukile. Izinhlelo zeFanuc zaziwa ngokuzinza kwazo kanye nezici eziqinile zokuzihlola. Ziphinde zinikeze ukulawula okune-axis eminingi. Izilawuli zeSiemens, ngokuphambene nalokho, zinikezaukuhlakanipha okuphezulu nokuguquguquka, ikakhulukazi emisebenzini eyinkimbinkimbi yomshini wokugaya. Basekela ukukhiqizwa kwedijithali kanye nokuqapha okude.

Izinhlelo zeFanuc zivame ukusebenzisaizinsiza zamandla ezihlukanisiwe, okwenza zivumelane nezidingo ezahlukene zegridi. Izinhlelo zabo ze-PLC ziphawuleka ngokuqina okungcono. Izinhlelo ze-Siemens zidinga ama-mains angu-380V. Izinhlelo ze-Siemens CNC zibhekwa njengezilula ukuzisebenzisa, ngisho nakulabo abangenalo ulwazi oluningi lokuhlela. Lokhu kungenxa yezici ezifana ne-shopmill kanye ne-graphic programming. Amaphaneli e-Fanuc, anemisebenzi yawo eminingi, adinga umzamo owengeziwe ukuze awazi kahle.

Ukuhambisana kwesofthiwe ne-CAD/CAM

Ukuhlanganiswa okungenamthungo nesofthiwe ye-CAD/CAM kubalulekile ekuhleleni nasekusebenzeni kahle.Isofthiwe ye-EZ-Turn Cad/CamYakhelwe ngqo iMishini Yokujika ye-CNC. Inikeza amakhono okusebenza kusukela kuma-axis amabili kuya ku-C kanye ne-Y-axis machining. Iphinde ibe nomtapo wolwazi omkhulu weposi, oqinisekisa ukuhambisana nemishini ehlukahlukene yokujika ye-CNC.I-MasterCAMingenye iphakheji ye-CAM eqashelwa kabanzi. Ithandwa ngamakhono ayo okugaya nokujika ama-axis amaningi. Iphinde inikeze ukukhetha okubanzi kokucushwa komshini we-CNC okusethwe ngaphambilini. I-Fusion 360, eyathuthukiswa yi-Autodesk, iyisisombululo se-CAD/CAM esihlanganisiwe. Ihlanganisa wonke umjikelezo wokuthuthukiswa komkhiqizo, kusukela ekuklanyweni kuya ku-CAM ethuthukisiwe. Ukuhlanganiswa kwayo kwe-CAD/CAM okungenamthungo kuyisici esibalulekile.

Ukuxhumana Kwenethiwekhi Nokuphathwa Kwedatha

Ukuxhumana kwenethiwekhi kunikeza izinzuzo ezibalulekile zokuphathwa kwedatha. Kunikezaukubonakala kwesikhathi sangempelakusukela phansi kwesitolo. Lokhu kwenza kube lula ukuxazululwa kwezinkinga ngokushesha kanye nokwabiwa kwezinsiza okungcono. Kuphinde kusekele ukuhlela kokukhiqiza okusheshayo. Ukuxhumeka kwenethiwekhi kusebenza njengomhumushi wendawo yonke. Kuhlanganisa igebe phakathi kwemishini nesofthiwe kungakhathaliseki ukuthi uhlobo noma ubudala bunjani. Lokhu kufaka phakathi izinhlelo ezindala. Kuqinisa isakhiwo sedatha esihambisanayo, kususa ukungahambisani. Lokhu kunciphisa umzamo wobunjiniyela wokuhlanganisa. Njengephrothokholi yomthombo ovulekile, kunciphisa izindleko zobunikazi. Kunciphisa ukuncika ezixhumisweni zobunikazi. Lokhu kunciphisa izindleko zelayisensi yesofthiwe kanye nokuthuthukiswa kwesistimu. Ukufinyelela okuhlanganisiwe kwedatha yomshini yesikhathi sangempela kuthuthukisa ukubambisana okusebenza ndawonye. Lokhu kuzuzisa amaqembu okusebenza, ubunjiniyela, kanye nekhwalithi. Kusekela nokuhlanganiswa okukhuliswayo nokuqhubekayo. Izitolo zingaqala kancane futhi zikhule ngokuhamba kwesikhathi njengoba zethula imishini noma izinhlelo ezintsha.

Cabanga Ngesabelomali, Ukusekelwa, kanye Nokukhula Kwesikhathi Esizayo Kwesikhungo Sakho Sokuguqula I-CNC

Amabhizinisi kumele acabangele izici eziningana ngale kwemininingwane yobuchwepheshe yomshini. Lokhu kufaka phakathi izici zezimali, ukuthembeka komkhiqizi, kanye namakhono abasebenzi bawo. Ukuhlolwa okuphelele kuqinisekisa ukutshalwa kwezimali okusimeme nokunenzuzo.

Ukutshalwa Kwezimali Kokuqala vs. Izindleko Zobunikazi Eziphelele

Amabhizinisi avame ukugxila ezindlekweni zangaphambilini zomshini omusha. Kodwa-ke, kumele acabangele izindleko eziphelele zobunikazi (i-TCO). I-TCO ifaka intengo yokuqala yokuthenga, ukufakwa, amathuluzi, ukusetshenziswa kwamandla, ukugcinwa, kanye nokuqeqeshwa kwabaqhubi. Intengo yokuqala ephansi ingase iholele ezindlekweni eziphakeme zesikhathi eside ngenxa yokuphazamiseka okuvamile noma izingxenye ezisele ezibizayo. Ngakolunye uhlangothi, ukutshalwa kwezimali kokuqala okuphezulu kwikhwalithiIsikhungo Sokujika se-CNCkungabangela izindleko zokusebenza eziphansi kanye nokuthembeka okukhulu phakathi nesikhathi sayo sokuphila. Ukuhlola i-TCO kunikeza isithombe sezezimali esinembile kakhudlwana.

Idumela Nokusekelwa Komkhiqizi

Idumela lomenzi kanye nezinsizakalo zokusekela zibalulekile. Umenzi othembekile, njenge-OTURN MACHINERY, unikeza imishini ethembekile kanye nokusekelwa okuhle kakhulu ngemuva kokuthengisa. Lokhu kufaka phakathi usizo lobuchwepheshe, izingxenye ezisele ezitholakala kalula, kanye nokumbozwa kwewaranti okuphelele. Ukusekelwa okuqinile komenzi kunciphisa isikhathi sokungasebenzi komshini. Kuqinisekisa ukuxazululwa okusheshayo kwanoma yiziphi izinkinga. Lesi sici sithinta ngqo umkhiqizo kanye nenzuzo. Amabhizinisi kufanele acwaninge umlando womenzi wenkonzo kanye nokwaneliseka kwamakhasimende.

Izidingo Zokuqeqeshwa Nokusebenza Kwekhono

Ukusebenzisa umshini osezingeni eliphezulu kudinga abasebenzi abanamakhono. Amabhizinisi kumele ahlole amakhono abasebenzi bawo bamanje. Kufanele ahlele ukuqeqeshwa okudingekayo. Izinhlelo zokuqeqesha ezibalulekile zabasebenzi zifaka:

• Ukusetha nokusebenza kwe-CNC mill, lathe, kanye ne-grinder
• Ukuhlonza amathuluzi, ukusetha, ukusebenzisa, kanye nokulungisa
• Izinqubo zomshini kanye nokulawulwa kwenqubo yezibalo
• Ikhwalithi kanye nokwenza ngcono isikhathi somjikelezo
• Ukusebenza kohlelo lwe-CNC kanye nokusetha izinto
• Ukuxazulula izinkinga ze-CNC kanye nokugcinwa kwabaqhubi
• Ukulinganisa nokukala ngokunembile, kanye nokufunda okuphrintiwe
• Ukulinganisa nokulinganisela kwejometri
• Ukuxhumana ne-CNC nokwenza izinqumo ngamathuluzi
• Ukusabela ezinkingeni zomshini
• Ukudweba okuyisisekelo kobuchwepheshe, imisebenzi ye-CNC, kanye namakhodi omshini
• Ukuphepha kwezimboni kanye nemibono yekhwalithi
• Amathuluzi ezandla nawamandla, kanye nomshini oyisisekelo wokusebenza
• Ubuchwepheshe be-CNC kanye nokuhlela, okuhlanganisa nolwazi oluyisisekelo lohlelo oluyisisekelo lwekheli lamagama, i-CAD/CAM, kanye nezikhungo zokulungisa nokuguqula.
  Ukuqeqeshwa okufanele kuqinisekisa ukusebenza kahle komshini. Kunciphisa amaphutha futhi kwandisa amandla omshini.

Ukwanda kanye Nezidingo Zesikhathi Esizayo

Amabhizinisi kufanele acabangele izinhlelo zawo zokukhula zesikhathi esizayo lapho ekhetha umshini. Umshini onendawo yokwandisa noma yokuthuthukisa ungazivumelanisa nezidingo zokukhiqiza ezishintshashintshayo. Lokhu kubuka kusengaphambili kuvimbela isidingo sokushintsha kusenesikhathi. Kuvikela nokutshalwa kwezimali kokuqala.

Ukwanda kanye Nezidingo Zesikhathi Esizayo

Amabhizinisi kumele acabangele izinhlelo zawo zokukhula zesikhathi esizayo lapho ekhetha umshini. Lokhu kubuka kusengaphambili kuvimbela isidingo sokushintsha ngaphambi kwesikhathi. Kuvikela nokutshalwa kwezimali kokuqala. Umshini onendawo yokwandisa noma yokuthuthukisa ungazivumelanisa nezidingo zokukhiqiza ezishintshashintshayo. Lokhu kuzivumelanisa nezimo kuqinisekisa ukuthi ukutshalwa kwezimali kuhlala kufanelekile futhi kukhiqiza ngokuhamba kwesikhathi. Kuvumela amabhizinisi ukuthi azivumelanise nezidingo zokukhiqiza ezishintshashintshayo kanye nentuthuko yezobuchwepheshe.

Ukuhlola amakhono omshini we-ukuhlanganiswa kwerobhothikuyinto ebalulekile okufanele icatshangelwe ekukhuleni kwesikhathi esizayo. Lokhu kuhilela ukuhlola ukuthi umshini ungahlanganiswa kalula kangakanani nezinhlelo ezizenzakalelayo.Ukuhlanganiswa kwerobhothikuqinisekisa ukuthi ukutshalwa kwezimali kuhlala kufanelekile futhi kukhiqiza ngokuhamba kwesikhathi. Kuvumela amabhizinisi ukuthi azivumelanise nezidingo zokukhiqiza ezishintshayo kanye nentuthuko yezobuchwepheshe. Isibonelo, umshini okwazi ukulayisha nokukhulula amarobhothi ungaguquka kusukela ekusebenzeni okunomuntu uye ekusebenzeni kokucima izibani. Lokhu kwandisa kakhulu amandla okukhiqiza ngaphandle kokudinga umsebenzi owengeziwe.

Cabanga ngokuguquguquka komshini. Ingabe amabhizinisi angangeza izici ezifana ne-sub-spindle noma i-live tooling kamuva? Abanye abakhiqizi banikeza izindlela zokuthuthukisa imishini yabo. Lokhu kuvumela izinkampani ukuthi ziqale ngokucushwa okuyisisekelo futhi zikuthuthukise njengoba izidingo zazo zikhula. Le ndlela ilawula izindleko zokuqala ngenkathi inikeza ukuguquguquka kwesikhathi esizayo.

Ikhono lesistimu yokulawula lokusingatha izinhlelo eziyinkimbinkimbi nalo libalulekile. Njengoba izidingo zokukhiqiza zithuthuka, izingxenye zingase zibe yinkimbinkimbi kakhulu. Uhlelo lokulawula olusekela izici ezithuthukisiwe kanye nezibuyekezo zesofthiwe luzokhonza ibhizinisi isikhathi eside. Lugwema isidingo sokulungiswa okuphelele komshini. Ukuhlela ukukhuliswa kusho ukukhetha imishini ekhula nebhizinisi. Isekela imigomo yokusebenza yesikhathi eside futhi yandisa imbuyiselo ekutshalweni kwezimali.

Amabhizinisi akhetha ngokuzethemba isikhungo sokuguqula i-CNC esithuthukisa izinqubo zokukhiqiza. Lesi sinqumo esihlakaniphile sithuthukisa umkhiqizo futhi sithola imbuyiselo enamandla ekutshalweni kwezimali. Imishini esezingeni eliphezuluukunciphisa izindleko zabasebenzikanye nokunikezwaizikhathi zokukhiqiza ezisheshayo. Futhi zinikeza ukunemba okungenakuqhathaniswa kanye nokungaguquguquki, zinciphisa imfucuza. Imishini yesimanje ithuthukisa isikhathi sokusebenza ngokulungiswa okubikezelayo. Ukuvumelanisa ukukhetha nemigomo yokusebenza kuqinisekisa impumelelo yesikhathi eside.

Imibuzo Evame Ukubuzwa

Iyini isikhungo sokujika se-CNC?

A Isikhungo sokujika se-CNCiyithuluzi lomshini. Isebenzisa ukulawula izinombolo zekhompyutha ukuze ilolonge kahle izinto zokusebenza. Ijikeleza izinto zihambisane nethuluzi lokusika. Lokhu kudala izingxenye eziyisilinda. Abakhiqizi bazisebenzisela ukukhiqiza ngokunemba okuphezulu.

Kungani ukucushwa kwe-spindle kubalulekile?

Ukucushwa kwe-Spindlekuthinta ukuguquguquka nokusebenza kahle komshini. I-sub-spindle ivumela ukusebenza ngasikhathi sinye. Lokhu kunciphisa kakhulu isikhathi somshini wokugaya. Kuqeda ukuphathwa kwezingxenye ezengeziwe. Lokhu kukhulisa umkhiqizo wezingxenye eziyinkimbinkimbi.

Ukuzenzakalela kuzuzisa kanjani ukukhiqizwa?

Ukuzenzakalela kwandisa ukusebenza kahle futhi kunciphisa izindleko zabasebenzi. Kwenza kube lula ukusebenza okuqhubekayo, okunganakwa. Lokhu kukhulisa umkhiqizo futhi kuthuthukise ikhwalithi yomkhiqizo. Amarobhothi kanye neziphakeli zebha kuyizinto ezivamile zokuzenzakalela. Zikhulisa ukusetshenziswa komshini.

Iyini Izindleko Zobunikazi Eziphelele (i-TCO)?

I-TCO ifaka umthelela ophelele wezezimali womshini. Ihlanganisa intengo yokuthenga, ukufakwa, kanye nokugcinwa kwayo. Ihlanganisa nokusetshenziswa kwamandla kanye nokuqeqeshwa. Amabhizinisi abheka i-TCO njengesithombe esiphelele sezezimali. Lokhu kusiza ekwenzeni izinqumo zokutshalwa kwezimali ezinolwazi.