Ngokusheshisa kwezindlela zokukhanyisa izimoto kanye nokufaka ugesi, amasondo e-aluminium alloy abe yisinqumo esiyinhloko emakethe ngenxa yamandla awo aphezulu, ukumelana nokugqwala, kanye nokuguquguquka komklamo. Kodwa-ke, inqubo yawo yokukhiqiza ibhekene nezinselele ezintathu eziyinhloko:
Ukuguqulwa kodonga oluncane: Izipoki zamasondo ngokuvamile zinobukhulu obungaphansi kwama-5mm, okwenza zibe sengozini yokuguqulwa okubangelwa ukudlidliza ngezinqubo zendabuko.
Ukunamathela kwe-aluminium chip: Ama-aluminium chips alula anamathela kalula kumathuluzi, okuphoqa ukuthi umshini ungasebenzi njalo ukuze uhlanzwe.
Ukuhlanganiswa kwezinqubo eziningi: Imigqa yokukhiqiza yendabuko idinga ukuhlanganiswa kwemishini emi-5, okuholela ekusebenzeni kahle okuphansi kanye namazinga okukhiqiza angaphansi kuka-85%.
I-OTURN CNC lathe ibhekana nalezi zinselele ngezakhiwo eziqinile kakhulu, izinhlelo zokususa ama-chip ezihlakaniphile, kanye nemishini evumelanisiwe ene-axis eminingi, iletha izixazululo ezisebenzayo, ezinembile, neziguquguqukayo embonini.
I. Kungani Amasondo E-Aluminium Alloy Edinga I-CNC Lathe Ekhethekile?
1. Iyini i-Wheel Hub?
Ihabhu lamasondo liyisici esiyinhloko sokudlulisa umthwalo wemoto kanye namandla, okudinga amazinga aqinile amandla aphezulu, ulula, kanye nokuqina komoya. Amasondo e-aluminium alloy, ngenxa yezakhiwo zawo ezibonakalayo, adinga izixazululo zokunqoba ukuguquguquka kodonga oluncane, ikhwalithi yokuphela kobuso, kanye nezinselele zokunemba kwesimo esinezimbobo eziningi.
2. Indima ye-CNC Lathe ekukhiqizweni kwamasondo
Ukwakha ngokunemba: Ukuvumelanisa kwe-Multi-axis kwenza kube lula ukusebenza kwezindawo eziyinkimbinkimbi nge-single-pass.
Ukuzuza kokusebenza kahle: Ukujika kwe-dual-turret ngasikhathi sinye kunciphisa ukuphathwa kwezingxenye zomsebenzi, kanye nokunciphisa isikhathi sokujikeleza ngo-40%.
Ukuqinisekiswa kwekhwalithi: Ukutholwa komoya oqinile kanye nobuchwepheshe bokunxephezela obuguquguqukayo buqinisekisa amazinga okukhiqiza >96%.
3. Ukugeleza Kwenqubo Yomshini Wesondo
Ama-wheel hub ayizingxenye ezibalulekile zokuphepha ezimotweni, futhi inqubo yawo yokukhiqiza idinga kokubili ukunemba okuphezulu kanye nokusebenza kahle okuphezulu. I-OTURN inikeza amathuluzi ahlukahlukene omshini akhethekile ahlanganisa izinyathelo ezibalulekile zenqubo ekukhiqizeni ama-wheel hub. Okulandelayo ukugeleza kwenqubo yokugaya ama-wheel hub okuningiliziwe, okubonisa ukusetshenziswa kweMishini ye-OTURN CNC esigabeni ngasinye:
a. Isigaba Sokuphonsa
AL Ingot → Ukuncibilikisa → Ukususa igesi → Ukuphonsa
Isinyathelo sokuqala ekukhiqizweni kwehabhu lamasondo siqala nge-ingot ye-aluminium, encibilikiswa futhi ikhishwe ugesi ngaphambi kokuba iphonswe ukuze yakhe isimo esimaphakathi sehabhu lamasondo.
Qaphela: I-OTURN okwamanje ayihlinzeki ngemishini yalesi sigaba, okubandakanya kakhulu ukulungiswa kwezinto zokusetshenziswa.
b. Isigaba Somshini (Ukubhoboza Nokujika)
OP1: Ukubhoboza (Umshini Wokubhoboza Imbobo)
Imishini yokubhoboza isetshenziselwa ukucubungula imigodi yamabholithi esikhungweni samasondo. Lokhu kuhlukaniswe ngezinyathelo ezimbili: ukubhoboza okuqinile kanye nokubhoboza ngokunemba, ukuqinisekisa ukunemba kosayizi wembobo nendawo.
Imininingwane Yenqubo:
Ukubhoboza Okungafanele: Kususa iningi lezinto ezisetshenziswayo ukuze kulungiselelwe ukubhoboza ngokunembile.
Ukubhoboza Ngokunembile: Kuqinisekisa usayizi oqondile kanye nendawo yemigodi yamabholithi.
Qaphela: Njengoba kuboniswe, futhi ngokuhambisana nesithombe "sokubhoboza", ukunemba komshini wokugaya izimbobo zamabholithi kuthinta ngqo ukuthembeka kokuxhumeka kwehabhu lamasondo emotweni futhi ngenxa yalokho kubalulekile.
I-OP2: Ukuguqula (Umshini Wokushintshwa Komphezulu Wehabhu Yesondo)
Ama-lathe e-CNC asetshenziselwa ukushicilela ngokunembile izindawo ezibalulekile zehabhu lamasondo, kusetshenziswa isenzo "sokujika" njengoba kuboniswe esithombeni, esingabandakanya ububanzi bangaphakathi nangaphandle kanye nobuso bokuphela. Lokhu kuhlukaniswe ngezinyathelo ezimbili: ukujika okuqinile kanye nokujika kokuqeda, ukuqinisekisa ukunemba kobukhulu kanye nobulukhuni bomphezulu wehabhu lamasondo.
Imininingwane Yenqubo:
Ukujika Okubi: Kususa ngokushesha izinto ezisele ukuze kunikezwe ireferensi enembile yokujika kokuqeda.
Ukuqeda Ukuguqula: Kuqinisekisa ubukhulu bokugcina kanye nekhwalithi yobuso behabhu lamasondo.
Qaphela: Ngokuhambisana nesithombe esibhalwe ukuthi “ukujika”, ukushintshwa kwangaphakathi nangaphandle kobuso kuyinqubo eyinhloko ekushitshweni kwehabhu lamasondo futhi kubalulekile ekusebenzeni nasekubukekeni kwehabhu lamasondo.
c. Isigaba Sangemva Kokucubungula
Ukwelashwa Kokushisa:Inqubo yokwelapha ukushisa isetshenziselwa ukwandisa amandla nokuqina kwehabhu lamasondo, ukuthuthukisa izakhiwo zayo zomshini nokuthuthukisa ukusebenza.
Ukususa ukusakaza:Isusa izinto ezisele, njengezicabha nezikhuphuli, ezikhiqizwa ngesikhathi senqubo yokubumba.
Ukususa:Isusa ama-burrs ebusweni be-wheel hub, iqinisekisa ukuphepha kanye nobuhle.
Umdwebo:Ubuso behabhu lamasondo bupendwe ukuze kuthuthukiswe ukumelana nokugqwala nokubukeka.
Ukuhlanza:Ihlanza ubuso behabhu lamasondo ukuze isuse uwoyela nokungcola, iyilungiselela ukupakishwa okulandelayo.
Ukupakisha:Ama-wheel hub aqediwe apakishwe ukuze athuthwe futhi agcinwe.
II. Izingxenye Ze-OTURN CNC Lathe Core kanye Nezinzuzo Zobuchwepheshe
I-OTURN CNC lathe isebenzisa imishini evumelanisiwe enezimbobo ezimbili, ivumela ukujika kwangaphakathi/kwangaphandle ngasikhathi sinye ukunciphisa ukuguquka kwenqubo kanye nokuphathwa kwezingxenye zomsebenzi, ikhulisa ukusebenza kahle ngo-40% (isb., imodeli ye-RFCL63D).
Izinhlelo zokuthola umoya ezihlanganisiwe ziqapha isimo sokubambelela ngesikhathi sangempela, zibangela ukuvala okuzenzakalelayo ukuvimbela izikhala ezinephutha. Ngomshini wokugaya i-aluminium, amathuluzi e-PCD (polycrystalline diamond) aqinisekisa ubulukhuni bendawo ≤Ra0.8μm ngenkathi enweba impilo yamathuluzi ngo-2.5x, ehlisa izindleko zizonke.
Izingxenye Eziyinhloko:
I-spindle ye-A2-11 eqinile kakhulu: Ihlinzeka nge-torque engu-540N·m yokusika okuqinile okunzima.
Iziqondiso eziqondile ze-roller: Nika amandla i-X/Z-axis rapid traverse ku-24 m/min ukuze kusheshiswe ukuhoxiswa kwamathuluzi ngesikhathi sokucubungula imigodi ejulile.
Uhlelo lokususa ama-chip ajikelezayo amabili: Ama-deflector ensimbi engagqwali kanye nama-dual outlet avimbela ukwakheka kwama-chip ngaphezu kwamahora angu-8+, okunciphisa isikhathi sokuhlanza ngo-30%.
Izinzuzo Zobuchwepheshe:
Umbhede wesitayela sebhokisi + ukulungiswa kwe-FEM: ukumelana kokudlidliza okuphezulu okungu-30% komshini wokulungisa ngokunemba odongeni oluncane.
Izivikelo zensimbi ezingu-5mm + iziqondiso ezivalekile ngokuphelele: Vikela ekushayweni yi-aluminium chip, okwandisa isikhathi somshini.
Uhlelo lokufaka oluqondiswa umbono: Luvumela ukushintsha okusheshayo kwamasondo angu-15-22” anokuphindaphindwa okungu-±0.1mm, okusekela ukukhiqizwa okuguquguqukayo.
Kusukela ezakhiweni eziqinile kuya ekuvikelweni okuhlakaniphile, i-OTURN ichaza kabusha amazinga okusebenza ngamasondo e-aluminium ngokuthembeka okuphezulu kanye nokusebenza kahle.
III. Ukuqhathaniswa Kobuchwepheshe Bomkhiqizo we-OTURN
| Uhlobo Lomshini | Imodeli | Amakhono Abalulekile | Izicelo |
| I-CNC Lathe | I-RFCL63D | Ukuvumelanisa kwe-turret okuphindwe kabili, inzuzo yokusebenza kahle engu-40% | Ukukhiqizwa ngobuningi (amasondo ezimoto angu-15–24”) |
| Isikhungo Somshini Oqondile | RFMV105 | Ukubhoboza ngokunemba kwemigodi eminingi, imigodi ejulile | Amasondo esithuthuthu (10–24”) |
| Isikhungo Semishini Esinama-Axis Ama-5 | I-RFMVN870 | Ukuqeda ubuso obuyinkimbinkimbi, i-Ra≤0.4μm | Amasondo enziwe ngokwezifiso aphezulu (22–28”) |
| I-Lathe Enzima | I-RFTV510 | Amandla angu-55kW, ububanzi bombhede obungu-1.5m | Amasondo e-titanium/amakhulu |
Izincomo Zemodeli Ngosayizi Wesondo:
1. Amasondo Esithuthuthu Afika Ku-19”
Amamodeli: RFCP40, RFTV510, RFMV80
I-RFTV510
Izici:
▶ RFCP40: Umklamo omncane, i-turret eneziteshi ezingu-8 yezipikha eziyinkimbinkimbi.
▶ RFTV510: Ukusika okunzima okuvundlile kwamasondo e-titanium.
▶ RFMV80: Ukususwa kwe-chip enezindilinga ezimbili kuqeda ukunamathela kwe-chip.
Isicelo:
Embonini yezithuthuthu, ikhwalithi kanye nokusebenza kahle kokukhiqiza kwama-wheel hub kuthinta ngqo ukusebenza kanye nokuphepha kwemoto yonke. Kodwa-ke, izinqubo zokukhiqiza zama-wheel hub zendabuko zibhekene nezinselele eziningana: imijikelezo emide yokukhiqiza, amazinga ekhwalithi angazinzile, kanye nezindleko zokutshalwa kwezimali kwemishini ephezulu. Lezi zinkinga azikhulisi nje kuphela izindleko zokukhiqiza kodwa futhi zithinta nokuncintisana kwemakethe yenkampani.
Umkhiqizi othile wezithuthuthu uhlangabezane nalezi zinkinga ezifanayo. Ngemva kokwenza ukuqhathanisa okuningi, bakhetha i-lathe ye-RFCP40 CNC ye-OTURN. Ngokusebenzisa i-RFCP40, umenzi wafinyelela ushintsho oluphawulekayo: isikhathi sokukhiqiza sehabhu ngalinye lamasondo sancishiswa saba yimizuzu engama-22, ukusebenza kahle kwanda ngo-12%, kanti izinga lekhwalithi lathuthuka laya ku-98%.
Kungani i-RFCP40 Yaba Isixazululo:
Impumelelo ye-RFCP40 isekelwe emakhonweni ayo okusebenza ngokunemba okuphezulu kanye nezinga lokuzenzakalela. Ngokulawula ngokunembile amapharamitha okusebenza ngomshini, i-RFCP40 iqinisekisa ukunemba kobukhulu kanye nekhwalithi yobuso bamahabhu amasondo, ihlangabezana nezidingo eziqinile zemboni yezithuthuthu. Ngaphezu kwalokho, ikhono layo lokukhiqiza elisebenza kahle kakhulu livumela izinkampani ukuthi ziphendule ngokushesha ukuze ziphendule ezidingweni zemakethe, zithuthukise ukuncintisana kwazo ngokushesha.
Amasondo Esithuthuthu Afika Ku-24”
Amamodeli: RFCP63, RFMV105
I-RFCP63
Izici:
▶ RFCP63: I-spindle engu-45kW + i-servo turret yokukhipha okungu-200/ngosuku.
▶ RFMV105: Umshini wokumba oqondile wokubhoboza ngemigodi eminingi ngokunemba.
Amasondo Ezimoto Afika Ku-28”
Amamodeli: RFCP80, RFMV105L
RFMV105L
Izici:
▶ RFCP80: I-spindle engu-55kW yamasondo amakhulu asika kakhulu.
▶ RFMV105L: Umklamo we-long-stroke womshini wokulungisa i-deep-cavity wamasondo e-SUV.
Amasondo Ezimoto Afinyelela Ku-24” (Ukukhiqizwa Okukhulu)
Amamodeli: RFCL63V, RFCL63D, RFMV105L
I-RFCL63D
Inani:
▶ I-RFCL63D: I-Dual-turret inciphisa ukusethwa oku-2 (ukwanda kokusebenza kahle okungu-40%).
▶ RFCL63V: Ukuguquguquka kwe-single-turret, ≤ ukushintshashintsha kwemizuzu engu-≤15.
Isitayela se-Turbine esingu-5.26” (Esiphezulu Esilungiselelwe Ngokwezifiso)
Imodeli: Isikhungo Sokugaya Nokujika se-RFMVN870 5-Axis
I-RFMVN870
Okuvelele:
▶ Ukuvumelanisa okungu-5-axis: Izindawo eziyinkimbinkimbi ekusethweni okukodwa, i-Ra≤0.4μm.
▶ Izicelo: Amasondo e-EV angenalutho, imiklamo eqoshiwe yezimoto zikanokusho.
IV. Isiphetho
Ekusebenzeni kwamasondo e-aluminium, ukuguqulwa kodonga oluncane, ukunamathela kwama-chip, kanye nokungasebenzi kahle kwezinqubo eziningi kuye kwavimbela isikhathi eside umkhiqizo kanye nekhwalithi. Ama-lathe e-OTURN CNC aguqula imboni ngezakhiwo eziqinile kakhulu zokucindezela ukudlidliza, ukuphathwa kwama-chip okuhlakaniphile ukuze kuqedwe isikhathi sokungasebenzi, kanye nokusebenzisana kwama-axis amaningi ukuze kulungiswe ukuhamba komsebenzi. Ukuvumelanisa ama-turret amabili, ukutholwa komoya okuhlanganisiwe, kanye namathuluzi e-PCD kuthuthukisa izinqubo, kuphakamisa kokubili ukusebenza kahle kanye nokunemba. Iphothifoliyo yomshini eyahlukahlukene ye-OTURN—eyenzelwe usayizi wamasondo nezidingo zokukhiqiza—iletha ubuhle kuzo zonke izinhlelo zokusebenza: amasondo esithuthuthu ayinkimbinkimbi, ukukhiqizwa kwezimoto ezinomthamo omkhulu, kanye nemiklamo eyenziwe ngokwezifiso yobuciko. Njengomholi ekusungulweni kwezinto ezintsha, i-OTURN ishintsha amazinga okusebenza kwamasondo e-aluminium, iqhubela imboni enkathini entsha yokukhiqiza ngokunemba.
Isikhathi sokuthunyelwe: Ephreli-01-2025